CONSTRUCTION MANUALS on CD

5 PAVING - ROAD CONSTRUCTION MANUALS on CD

All files/material in Adobe PDF format.
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CDrom ISO 9660 format.

CD Contents:

1. "PAVING AND SURFACING OPERATIONS"

2. "PAVEMENT AND MAINTENANCE REPAIR HANDBOOK"

3. "PAVEMENT DAMAGE REPAIR"

4. "PLANNING AND DESIGN OF ROADS VOL 1"

5. "PLANNING AND DESIGN OF_ROADS VOL 2"

1. "PAVING AND SURFACING OPERATIONS"

---------Partial Table of Contents

-1. PAVING AND SURFACING OPERATIONS

TABLE OF CONTENTS

PREFACE
INTRODUCTION
Construction Principles
Stage Construction
Safe Construction
Types of Pavements and Surfaces
PART ONE BITUMINOUS PAVEMENTS AND SURFACES
Chapter 1 BITUMINOUS MATERIALS
Section I - Bitumen
Types of Bitumen
Asphalt
Tar
Asphalt Cement
Asphalt Cutback
Asphalt Emulsion
Tar
Section II - Aggregate
Function
Types of Aggregate
Characteristics
Distribution Restriction: Approved for public release; distribution is unlimited.

Chapter 2 BITUMINOUS DESIGN
Bitumen Selection
Asphalt Cement
Asphalt Cutback
Asphalt Emulsion
Tar
Aggregate Selection
Mix Gradation
Aggregate Blending
Example of Aggregate Blending
Reporting
Optimum Bitumen Content
Reporting Test Results 18
Evaluating Test Results
Job-Mix Formula
Chapter 3 EQUIPMENT USED IN BITUMINOUS OPERATIONS
Section I - Production Equipment
Asphalt Plant
Batch and Continuous-Mix Plants
Cold-Feed Calibration
Dryer
Dust Collector
Screening
Percentage of Each Hot Bin
Mixing Aggregate and Asphalt
Drum Mixer
Cold-Feed Calibration
Dryer
Storage Silo
Travel Plant
Liquid Handling Equipment
Hauling Equipment
Support Equipment
Section II - Placement Equipment
Truck-Mounted Asphalt Distributor
Trailer-Mounted (Tankless) Asphalt Distributor
Asphalt Finisher
Compactors
Static Steel-Wheel Rollers
Vibratory Steel-Wheel Rollers
Rubber-Tired Rollers
Other Compaction Devices
Motor Grader
Hand Tools
Aggregate Spreaders
Surface-Treatment Combine

Chapter 4 PRODUCTION AND LAYDOWN OF BITUMINOUS MATERIALS
Section I - Fundamentals
Construction
Handling and Stockpiling Aggregate
Traffic Problems
Section II - Prime and Tack Coats
Prime Coat
Base Preparation
Materials
Application
Curing Period
Protection
Tack Coat
Materials
Application
Curing Period
Protection
Section III - Surface Treatment
Single Surface Treatment
Aggregate
Bituminous Material
Rolling.
Final Sweeping
Multiple Surface Treatment
Dust Palliative
Section IV - Penetration Macadam
Concept
Materials
Construction
Recondition the Base Course
Construct Edges on the Wearing Surface
Apply the Macadam Aggregate
Test the Course-Aggregate Thickness
Apply the First Layer of Bituminous Material
Protect the Area.
Apply the Keystone
Broom and Roll the Aggregate
Apply the Second Layer of Bituminous Material
Apply the Choke Stone
Apply the Surface Treatment
Protect and Maintain the Pavement
Section V - Road-Mix Pavement
Concept
Bitumen
Aggregate
Mix Proportions
Construction

Prepare the Base
Place and Windrow the Aggregate
Mix the Materials
Blade Thickened Edges
Spread and Shape the Mix
Roll the Finished Surface
Shape the Edges
Take Samples
Treat the Surface
Section VI - Plant-Mix Pavement
Concept
Hot-Mix Bituminous Concrete
Cold-Laid Bituminous Plant Mix
Bituminous Materials
Laying a Hot M i x
Determining the Placement Temperature
Inspecting and Rejecting the Mix
Placing and Spreading the Mix
Computing the Depth
Adjusting the Screed
Raking the Mix
Adjusting the Mix
Rolling the Pavement
Density Tests
Selecting and Marking Samples
Removing Samples
Identifying Samples
Correcting Low Density
Longitudinal Joints
Construction
Alignment
Transverse Joints
Terminating a Lane
Rolling a Transverse Joint
Constructing Pavement Ends
Section VII - Special Mixes
Sand Asphalt and Tar
Sheet Asphalt
Stone-Filled Sheet Asphalt
Rock Asphalt
Chapter 5 FIELD MANUFACTURE OF ASPHALT CUTBACKS
Equipment and Production Rate
Safety
Procedures
Drums
Asphalt Cement
Temperature
FM 5-436
Page
v
Material Requirements
Chapter 6 MATERIAL ESTIMATES
Prime Coat
Tack Coat
Surface Treatment
Penetration Macadam
Road Mix
Plant Mix
Mileage Requirements
Chapter 7 MAINTAINING AND REPAIRING BITUMINOUS
WEARING SURFACES
Principles
Materials
Inspections
Causes of Failure
Types of Failure
Potholes
Raveling
Cracking
Rutting and Shoving
Corrugation
Burned Areas
Bleeding
Settlements and Depressions
Patches
Premixed Patch
Penetration Patch
Skin Patch
Seal Coat
Craters
PART TWO CONCRETE PAVEMENTS
Chapter 8 COMPONENTS OF CONCRETE
Types of Portland Cement
Water
Sea Water
Well Water (Sulfur)
Aggregate
Types
Characteristics
Gradations
Fineness Modulus
Blending
Admixtures
Air-Entraining Agents

Accelerators
Retardants
Plasticizers
Materials Handling and Storage
Aggregate.
Cement
Chapter 9 CHARACTERISTICS OF CONCRETE
Plastic Concrete
Hardened Concrete
Air-Entrained Concrete
Production
Measurement of Air Content
Slump
Strength
Chapter 10 MIX DESIGN
Criteria
Water-to-Cement Ratio
Aggregate
Workability
Methods
Book Method
Trial-Batch Method
Chapter 11 CONCRETE EQUIPMENT
Concrete Mixer
Pneumatic Concrete Vibrator
Concrete Saw
Pin Puller
Water Heater
Concrete Bucket
Supporting Equipment
Central Mix Plant
M919 Concrete Mobile
Chapter 12 FORMS AND JOINTS
Section I - Forms
Procedures
Construction
Placement and Alignment
Handling
Section II - Joints
Types of Joints
Construction
Expansion
Contraction

Dowels
Installation of Joints
Longitudinal Construction Joints 7
Transverse Construction Joints
Expansion Joints
Concrete Placement
Final Positions
Joint Surfaces
Contraction Joints.
Hand-Formed Joints
Sawed Joints
Sealing Joints
Chapter 13 CONCRETE PAVING
Section I - Material Measurements and Truck Requirements
Cement
Water
Aggregate
Weight Measurement
Volume Measurement
Truck Requirements
Section II - Procedures
Sequence of Operations
Prepare the Subgrade
Mix the Concrete
Transport the Concrete
Prepare Expansion Joints
Place the Concrete
Vibrate the Concrete
Finish the Surface
Spreading
Hand Finishing and Floating
Straightedge Finishing
Burlap Drag Finishing
Prepare Contraction Joints
Finish the Edges
Cure the Concrete
Burlap or Cotton Mat
Waterproof-Paper Blanket or Impermeable Sheet
Membrane
Seal Joints and Cracks
Remove Forms
Test the Surface
Test the Strength
Section III - Cold- and Hot-Weather Techniques
Cold-Weather Construction
Frozen Subgrade
Effect of Temperature
Heating Equipment
Heat Preservation
Placing and Finishing
Protection After Finishing
Hot-Weather Construction
Section IV - Reinforced and Prestressed Concrete
Reinforced Concrete
Prestressed Concrete
Section V - Maintenance and Repair
Introduction
Types of Cement
Repair of Joints and Cracks
Repair of Areas
Repair of Breaks
Concrete Patches
Cement-Bound Macadam Patches
Bituminous Patches
Emergency Patches
Settlements.
PART THREE EXPEDIENT OPERATIONS
Chapter 14 EXPEDIENT PAVEMENTS AND SURFACES
Materials
Special Considerations
Roads
Cross-Country Tracks
Army Tracks
Chespaling Mats
Bamboo Mats
Sommerfeld Track
Construction
Sommerfeld Sandwich
Monkton Pack
Wire Mesh
Chain-Link Wire Mesh 4-9
Chicken Wire and Expanded Metal Lath
Heavy Expedient Roads and Pioneer Trails
Mat Roads
Plank Roads
Plank-Tread Roads
Log-Tread and Log-Plank Roads
Corduroy Roads
Pioneer Roads
Mat Repair
Surface Repair With Brick ..

Appendix A METRIC CONVERSIONS
Appendix B CHECKLIST FOR CONCRETE PAVING.
GLOSSARY
BIBLIOGRAPHY.
INDEX

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