| General, Technical Data |
Injection System |
Belt Drives |
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| - Instructions for use of service manual |
- Checking Idling Speed, readjusting or emission test |
- Checking condition of poly V-belt and renewing |
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| - Engine and vehicle identification |
- Testing, regulating engine |
- Removing, installing tensioning device |
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| - Vehicle identification number location |
- Performing cylinder comparison test with engine tester |
Intake manifold – exhaust manifold (Emission Control Systems) |
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| - Technical data |
- Testing electronic idling speed control |
- Identification of vehicles |
| Crank Case and Cylinder Head |
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- Testing engine output and emissions on drum dynamometer |
- Function of emission control system |
| - Opening hood, setting vertical warnings |
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- Determining fuel consumption by driving on road |
- Checking oxygen sensor failure indication |
| - Checking compression pressure |
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- Checking fuel pressures and internal leaks |
- Removal and installation of intake manifold |
| - Checking cylinders for leaks |
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- Testing electrical components of CIS-E injection system |
- Renewal of intake manifold, (intake manifold removed) |
| - Removal and installation of engine |
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- Testing throttle (orifice) in fuel distributor for unobstructed passage |
- Removal and installation of exhaust manifold |
| - Replacing freeze plug in engine block |
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| Crankshaft Assembly |
- Testing starting unit |
- Renewal of oxygen sensor |
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| - Checking, removing and tightening of control bolts |
- Testing starting valve activation |
Electrical System – engine |
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| - Renewing front crankshaft radial seal |
- Performing cold start |
- Notes regarding jobs on breakerless transistorized ignitions |
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| - Renewing rear crankshaft radial seal |
- Electric wiring diagrams |
- Electronic ignition system with variable characteristics (EZL) |
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| - Removing, installing belt pulley, flywheel dumper and hub |
- Testing fuel pump |
- Check ignition timing |
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| - Removing, installing flywheel or driven plate |
- Testing injection valves |
- Evaluation of oscilloscope image |
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| - Machining flywheel |
- Testing, replacing throttle valve switch |
- Renewing spark plugs |
| Engine Timing and Valves |
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- Performing fuel quantity comparison measurement |
- Removal and installation of high voltage distributor |
| - Removal and installation of camshaft |
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- Testing relay fuel pump |
- Checking the electronic ignition system with variable characteristics |
| - Removal and installation of valve springs |
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- Removal and installation of mixture control unit |
Engine Lubrication |
| - Renewing valve stem seals |
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- Replacing fuel distributor |
- Engine oil and filter change |
| - Removal and installation of chain tensioner |
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- Replacing sealing ring for control piston |
- Removal and installation of oil filter |
| - Renewing timing chain |
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- Removal and installation of injection valves |
- Removal and installation of oil pump |
| - Removing and installation of tensioning rail |
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- Replacing air volume meter |
- Renewing oil pump chain |
| - Removing and installation of guide rail |
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- Removal and installation of mixture control unit with air guide housing |
- Removal and installation of oil pressure relief valve in oil pump |
| - Removal and installation of crankshaft gear |
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| Air Cleaner |
- Removal and installation of throttle valve housing |
- Removal and installation of oil level sensor |