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Polymer Products The Epoxy Experts
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MAX CLR-HP A/B You are bidding on a 192-ounce kit (1.5 GALLONS COMBINED VOLUME) 1 Gallon of MAX CLR-HP PART AAND 1/2-Gallon MAX CLR-HP PART B THE MOST CRYSTAL CLEAR AND COLOR STABLE EPOXY SYSTEM FORMULATED WITH UV STABILIZERS AND ANTI-OXIDANT FOR IMPROVED UV STABILITY None Blushing Formulation
MAX CLR-HP A/B is an excellent resin system application where color stability and water clarity is crucial. Crystal Clear Transparent Color Excellent Color Stability Ease of use 2:1 Mix Ratio Higher Hardness And Durability None Blushing Formulation Faster Development Of Mechanical Properties Chemical Resistant Performance High Surface Hardness PRODUCT DESCRIPTION MAX CLR-HP A/B is a two-part epoxy based system specially formulated as High Performance version of the MAX CLR resin system. It offers higher mechanical performance while maintaining crystal clarity, gloss and other aesthetic qualities. MAX CLR-HP provides excellent performance to a wider service temperature range, especially its retention of its mechanical hardness at elevated temperatures as well its durability when exposed to below freezing temperatures. Its none blushing performance, high gloss finish, excellent transparent clarity, color stability and ease of use make MAX CLR-HP an excellent choice as an impregnating resin for composite fabrics, protective coatings, casting resin and general fabricating applications. MAX CLR-HP also offers high chemical resistance, structural adhesion and overall durability suitable for many protective coatings applications. MAX CLR-HP A/B performs well at room temperature use and can withstand cyclic exposure to temperatures form -40°C to 112°C with minimal loss of mechanical performance. Upon Cure, MAX CLR-HP A/B resists extreme and repeated thermal shocks making it well suited for bonding substrates with dissimilar expansion coefficients. MAX CLR-HP A/B can be as as an adhesive for bonding at variety of substrates such as composite materials, concrete and ceramic products, plastics, wood, glass, steel, aluminum and most soft metals. MAX CLR-HP A/B is 100% solids and does not contain Ozone Depleting Chemicals (ODC), non-reactive plasticizers or solvent fillers. CLICK ON THE PICTURE TO PAUSE OR PLAY SLIDE SHOW
MAX CLR-HP Scientific Specimen Preservation
Molding Resin Kayak, Canoe Stitch and Tape Surfboard Fiberglass Laminating Resin Craft Decoupage Resin High Gloss Bar Counter Top Coating Plaque Coatings Clear Castings Chemical Resistant Coatings MAX CLR can be used for large castings by pouring the resin in steps or stages until the desired volume is achieved
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MAX CLR RESIN SYSTEM AS A CLEAR CASTING RESIN
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CHEMICAL RESISTANCE PERFORMANCE FULL IMMERSION at 30°C MEASURED PERCENT CHANGE IN WEIGHT
SPECIMEN CURE CYCLE 7 days @ 25ºC plus 1 hours at 100ºC 1 CUBIC INCH SPECIMEN SIZE NOW AVAILABLE FOR FREE DOWNLOAD MAX CLR TABLETOP THICK COATINGS BULLETIN.pdf A CONCISE GUIDE ON HOW TO USE THE MAX CLR SERIES FOR TABLETOPS, COUNTERTOPS, PLAQUES AND IMBEDDING PROJECTS MAX CLR REACTION RATE GRAPH.pdf ANALYTICAL GRAPH OF CURE RATE OF THE MAX CLR SERIES EPOXY RESIN MAX CLR SERIES HEAT PERFORMANCE GRAPH.pdf ANALYTICAL GRAPH COMPARING THE HEAT PERFORMANCE OF THE MAX CLR SERIES WHICH EPOXY IS BEST FOR YOUR APPLICATION? Epoxy based polymers are one of the most versatile thermoset resins that can be modified into a multitude of applications and fit very specific task as demanded by the application. It offers ease of use and generally safer to handle over other types of thermoset resins which makes it the choice material for many high performance composites. New ideas demand new technology in material science and the skill to compose its constituent into a synergistic composite. What is impact testing? Impact testing is one of the most revealing test methods that demonstrate a material's ability to resist and withstand a high-rate of pressure loading, its behavior during and after the impact can define its maximum mechanical property and conditional limits upon its destruction. Why is Impact Testing Important? The impact resistance of an object provides the ultimate measure of its resistance to its definitive destruction. Governed by the many laws and dynamics of physics, a skilled chemist or materials engineer can determine the design equilibrium and ultimate performance by careful analysis of the material’s disassociation and the manner of its destruction. With this knowledge, other aspects of mechanical performance can be accurately derived and through skilful engineering one can determine:
Adobe Flash Player must be installed in your computer to view the demonstration video Click on the box if you see a blank screen and a dialog box will open and download the latest version of the Adobe Player
PROPER MIXING OF EPOXY RESINS DURING COLDER SEASON, THE EPOXY RESIN AND CURING AGENT WILL BE THICKER OR HIGHER IN VISCOSITY. TEMPER BOTH COMPONENTS TO AT LEAST 23°C TO 25°C BEFORE MIXING. A GOOD METHOD IS TO PLACE THE BOTTLES IN A WARM ROOM FOR 24 HOURS OR PLACE BOTH COMPONENTS IN A PLASTIC BAG AND SEAL TIGHTLY AND THEN PLACE IN HOT WATER PLEASE VIEW THE FOLLOWING VIDEO FOR THE PROPER MIXING OF EPOXY RESIN. IT DEMONSTRATES THE PROPER TECHNIQUE OF MIXING ANY TYPE OF EPOXY RESIN REGARDLESS OF MIX RATIO OR FORMULATION. THE SLIDES SHOW DEMONSTRATES ONE OF THE MOST COMMON CAUSE OF TACKY AND UNCURED SPOTS PROBLEMS WHICH CAN BE DIRECTLY CORRELATED TO THE QUALITY AND MIX TECHNIQUE. CLICK ON THE PICTURE TO PAUSE OR PLAY SLIDE SHOW PLEASE VIEW THE FOLLOWING VIDEO DEMONSTRATION REGARDING BATCH SIZE MIXING.
THE RESIN USED WAS MAX MCR WHICH HAS SIMILAR REACTION WHEN MIXED IN LARGE MASS AND ALLOWED TO REACT IN A CONFINED MASS
MAX CLR-HP A/B IS EXCELLENT FOR TABLETOP BARTOPS AND PLAQUE COATINGS PLEASE DOWNLOAD OUR MAX CLR COATING TECHNIQUES BULLETIN FOR FREE INSTRUCTIONS AND TIPS TO USE THIS SYSTEM FOR COATINGS APPLICATIONS http://www.polymercompositesinc.com/max_clr_tabletop_bulletin.pdfThrough several years of doing business in this ebay forum, I have had the pleasure of meeting hundreds of very talented people and many occasions became very involved with their project.
My collaboration with Mr. Rod Ham was one that reminded me of the rewards of sharing and lending my capacity for creating polymer products and experience in its use with his adept craftsmanship in woodworking. With his kind permission, I am posting a copy of our correspondence which details our exchange of ideas and fabricating procedure in which in the end our collaboration, yielded this amazing art piece.
I hope this document finds it way to other artisans and alike that would find value in its content.
Gerald Lapuz PolymerProducts
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Click the following link to download the bulletin MAX CLR can be cut or ground to shaped and polished to high gloss finish.
This process will also increase scratch resistance and surface luster
Polishing Procedure Allow to fully cure for 48 hours before grinding
CLICK ON THE PICTURE TO PAUSE OR PLAY SLIDE SHOW FOR IMBEDDING OR LARGE CASTING APPLICATIONS CLICK ON THE PICTURE TO PAUSE OR PLAY SLIDE SHOW CREATE POLYMER COMPATIBLE DYES WITH ABSOLUTE COLOR TRANSPARENCY USE MAX CTE WITH ANY OF THE MAX CLR EPOXY SYSTEM TO MAKE COLOR TRANSPARENT CASTINGS MAX CTE Color Tint Extractor
Colors and tints can be added to MAX CLR-HP to create transparent colored castings.
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Extract Any Color Using MAX CTE from Rit® Powder Dye 100% Soluble in Epoxy Resin Make True Transparent Colored Epoxy Resin Easy to Use Just Mix, Filter And Add To Any Of Our MAX Epoxy Resin Adjust Color Saturation Low Cost Alternative To Pigment Dispersion Low Toxicity, No Solvents, None Flammable Color Stable Wide Selection Of Colors
MAX CLR-HP FOR COMPOSITE APPLICATIONS Don't how much resin to buy to go with the fiberglass? A good rule of thumb is to calculate 65% fiberglass to 35% resin by weight. Use 60% to 40% as a safe factor. For example: 1 yard of 8 ounce fabric at 38 inches wide weighs 224 grams 1 yard of 10 ounce fabric at 38 inches wide weighs 280 grams (224/60%) X 40% = 149.3 grams of resin needed
So for every square yard of 8 ounce fabric, you will need 4.50 fluid ounces of mixed resin VIEW OUR NEWEST ADDITION TO OUR FREE INSTRUCTIONAL VIDEO This video demonstrates the best technique of fabricating fiberglass laminate using a wet lay-up process. Adobe Flash Player must be installed in your computer to view the demonstration video. Click on the box if you see a blank screen and a dialog box will open and download the latest version of the Adobe Player CARBON FIBER FLAT PANEL PRODUCTION CLICK ON THE PICTURE TO PAUSE OR PLAY SLIDE SHOW
WOOD FIBERGLASSING
  Composite Fabricating Basics Step One: Choose the best fabric to use for the application
   
Plain weave The plain weave provides good stability, porosity and the least yarn slippage for a given yarn count. Mock Leno The leno weave locks the yarns in place by crossing two or more warp threads over each other and interlacing with one or more filling threads. Four Harness Satin (Crowfoot) In this weave pattern there is a three by one interfacing where a filling yarn floats over three warp yarns and under one. Eight Harness Satin This is a very pliable weave and is used for forming over curved surfaces. Twill weave For contoured parts fabrication Satin Weave Style This style fabric is one of the easiest fabrics to use and it is ideal for laying up cowls, fuselages, ducts and other contoured surfaces with minimal distortions. The fabric is more pliable and can comply with complex contours and spherical shapes. Because of the finer weave it, several layers of the satin weave fabric is typically used as the surface ply or the fascia in conjunction with heavier and courser weaves. This technique helps reduce fabric weave print through and requires less gel coat and creates a smoother surface. Mock Leno Four Harness Satin (Crowfoot) For bulk reinforcing or structural applications and high strength panel and deliberate linear angel part fabrication Plain Weave Use this fiberglass cloth when high strength parts are desired. It is ideal for construction, composites reinforcement, mold making, aircraft and auto parts tooling, marine and other composite lightweight applications. Unidirectional A unidirectional fabric is constructed were the all the roving or fabric strand is oriented in one direction. This provides high strength in a known directional angle. The Design of must be carefully considered and insure that the resistive force is well identified and incorporated in the luminant’s design. Unidirectional laminate offers outstanding strength-to-weight ratio, Fiber to resin ratio control and stability (minimized probability of resin-rich and/or resin-dry areas), exceptionally directional high impact resistance. The integrity is maintained through very fine, adhesive coated fill yarns that are bonded to but not interwoven. Equally as important in choosing a fabric weave style is the fabric finishing
Chrome Finishes (Volan A) F-16 & F-3 Heat cleaned fabric is saturated in a methacrylate chromic chloride solution, cured, and washed to remove any soluble salts. Both F-16 and F-3 are Volan type finishes with F-3 being a highest chrome content version. Used with polyesters, phenolic, and epoxies, F-16 and F-3 fabrics yields a light green laminate
Please visit our ebay store for all available composite fabric that will suit your need.
Step Two: Choose the best epoxy resin system for the job The principal role of an epoxy resin is to bind the fabric into a unitize and homogenous rigid substrate called a composite laminant or FRP- FIBER REINFORCED PLASTIC. The epoxy resin used in fabricating a laminant will dictate how the FRP will perform when load or pressure is applied on the part. MAX BOND LOW VISCOSITY FOR MARINE APPLICATIONS MAX GPE FOR GENERAL CONSTRUCTION LOW COST APPLICATIONS MAX CLR HP CRYSTAL CLEAR HIGH PERFORMANCE APPLICATION Step Three: Proper Fiberglass, Carbon Fiber, Kevlar And Other Composite Fabric Lay-Up Technique Pre-lay-up notes
Mix the proper amount of resin needed and be accurate proportioning the resin and curing agent. Adding more curing agent than the recommended mix ratio will not promote a faster cure. Over saturation or starving the fiberglass or any composite fabric will yield poor mechanical performance. Don't how much resin to use to go with the fiberglass? A good rule of thumb is to maintain a minimum of 30 to 35% resin content by weight, this is the optimum ratio used in high performance prepreg (or pre-impregnated fabrics) typically used in aerospace and high performance structural application. For general hand lay-ups, use 60% fabric weight to 40% resin weight as a safe factor. Place the entire precut fiberglass to be used on a scale and determine the weight. Typical fabric weights regardless of weave pattern 1 yard of 8 OSY fabric at 38 inches wide weighs 224 grams 1 yard of 10 OSY fabric at 38 inches wide weighs 280 grams Ounces per square yard or OSY is also know as aerial weight which is the most common unit of measurement for composite fabrics. If a scale is available, measuring by weight will insure better composite fabrication and repeatability, rather than using OSY data. To determine how much resin is needed to adequately impregnate the fiberglass, use the following equation: (Total Weight of Fabric divided by 60%) X(40%)= weight of mixed resin needed fw = fabric weight rc = target resin content rn= resin needed (fw/60%(.40%)= rn (224 grams of dry fiberglass / 60%) X 40% = 149.3 grams of resin needed So for every square yard of 8 ounce fabric, you will need 4.50 fluid ounces of mixed resin. Common Factors Of 100% Solids (Zero volatiles and unfilled epoxy resin) 1 gallon of resin = 4239 grams (1.12 g/cc) 1 gallon = 128 fluid ounces 1 fluid ounce of resin = 33.17 grams Apply the mixed resin unto the surface and then lay the fabric and allow the resin to saturate the fabric. NOT THE OTHER WAY AROUND This is one of the most common processing error that yields sub-standard laminates. By laying the fiberglass unto a film of resin, less air bubbles are entrapped during the wetting-out stage. Air is pushed up and outwards instead of forcing the resin through the fabric which will entrap air bubbles. This technique will displace air unhindered and uniformly disperse through out the fiberglass with minimal mechanical agitation or spreading. Given enough time and the proper selection of the fabric's finishing surface treatment, most dry fabric will equalize the distribution of the applied resin naturally thus creating less air bubbles to be entrapped within the laminant. It is then very important that the proper viscosity, working time and the fabric density and weave style must be determined to yield the best result. Equally important are fabricating techniques that can be employed to reduce air entrapment within the laminant matrix. Depending on the size of the part, processes such as high pressure pressing, vacuum bagging or autoclaving are superior methods over hand lay-ups. Air voids or porosity within the laminate is typically where failure propagates when load is applied. (fracturing, compression failure, tearing, torque, tensile strength, creep)
For Vacuum Bagging Process
VACUUM BAGGING INSTRUCTIONAL VIDEO ROOM TEMPERATURE CURED MAX EPOXY RESIN MAX BOND LOW VISCOSITY
USED FOR STRUCTURAL APPLICATIONS TOP AND BOTTOM LAYER 9 OUNCE 4 HARNESS SATIN WEAVE 15 LAYERS CORE 24-OUNCE FIBERGLASS PLAIN WEAVE ROVING MAX CLR-HP
FOR CARBON FIBER CRYSTAL CLEAR HIGH PERFORMANCE SINGLE PLY 12-OUNCE 2X2 TWILL WEAVE CARBON FIBER Step Four: Proper Curing
Room Temperature Cured Epoxy Resins
Proper and thorough mixing of the epoxy resin and curing agent is to achieve the optimum mechanical property of any epoxy resin. Please view our "Epoxy Mixing Technique" video presentation above for more information. Adding more curing agent than the recomended mix ratio will not promote a faster cure. Allow to cure for 24 hours before handling. Optimum cured properties can take up to 7 days depending on the ambient cure condition. The ideal cure condtion of most room temperature epoxy resin is 22 to 27 degrees Celcius at 20% relative humidity. Higher ambient curing temperatures will promote faster polymerization.
AMINE BLUSH Blush (amine blush) is a waxy layer that forms as most epoxies cure. When the epoxy is cured in extreme humidity, it will be seen as a white and waxy layer, that must be removed by physical sanding of the surface followed aby an acetone wipe. Amine blush is due to moisture as well as the amount of carbon dioxide present during the curing process. The affinity of an amine (curing agent) to moisture and carbon dioxide creates carbonate compounds.Typically a short heat post cure will further improve the mechanical performance of most epoxy resins. In general room temperature cured epoxy resin have a maximum operating temperature of 250F. Some darkening or yellowing of the epoxy resin may occur when heat cured. Clean up excess resin run off before it has a chance to set-up using a rag dampened with acetone or MEK.
Improving mechanical performance via post heat cure
A short heat post cure will further improve the mechanical performance of most epoxy resins. In general room temperature cured epoxy resin has a maximum operating temperature of 250°F and 160°F under stress or load. Some darkening or yellowing of the epoxy resin may occur when over exposed to high temperature (>250 F).
To Use MAX CLR-HP A/B As A Coating
Prepare the surface to be coated or sealed by degreasing and removing any surface contaminants. If coating a wood substrate as a base, preseal the wood with MAX CLR HP thinned down with 10% to 20% acetone or MEK by volume. This will create a low viscosity penetrating sealant to lock in any grain rasing. Allow to cure overnight.
Upon cure, lightly sand the surface to remove any raised wood grain, sand off just enough to remove any gloss and then clean with a tack rag. Repeat if necessary until a smooth surface is achieved.If imbedding pictures or other items unto the tabletop, plaques or a decoupage projects, secure the items using MAX CLR-HP as an adhesive and allow to set-up before coating.Pour the mixed MAX CLR HP into another container and mix for another minute (this insures that no tacky spots caused by unmixed material will be applied) and pour or brush or foam roller (use foam roller for a lint free application) coat apply unto the substrate to be sealed.
Allow the coating to flow out evenly and protect the surface from airborne dust and debris until it has set-up. If a thicker coating is desired, allow to set-up for at least 6 hours before applying subsequent coats.To remove stubborn surface bubbles, pass a flame from a propane torch over the surface very, very quickly and the air bubbles will pop. Allow the completed coating to cure for at least 24 hours before handling. Optional step for a super high gloss finish Upon full cure of the coating, lightly wet sand the surface using a 1800 grit then an a 2000 grit or finer polishing or rubbing compound and apply durable car polish. To Use MAX CLR-HP A/B As A Casting Resin
Clean the mold and apply a good quality release agent such as wax mold release or PVA mold release. Slowly pour the mixed MAX CLR HP into the on corner of mold cavity and allow the resin to fill the cavity allowing the entrapped air bubbles to rise to the surface. Remove any surface air bubbles using the torch technique described above. Allow to cure at room temperature for 24 to 36 hours.
To use MAX CLR-HP A/B As An Electrical Potting Compound.
Place the circuit board in the casing or cavity and secure all wiring leads to its desired position. Pour the mixed MAX CLR-HP into one corner of the cavity and fill to the desired level. By pouring or filling the resin from corner of the electronic casing any air voids is pushed away and reduce the possibility of "high-pots" that is caused by voids in the potting compound. Cure at room temperature for at least 24 hours before putting in service MAX CLR-HP Polishing Procedure MAX CLR-HP cures to a hard finish that can be cut or ground to shaped and polished to high gloss finish.
For table top coating this process will increase scratch resistance and surface luster
Allow to fully cure for 48 hours before grinding
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Thick Casting Applications Mix and pour about 200 grams of Part A resin to 100 grams Curing agent per stage casting until the desired thickness is achieved. Allow 90 minutes in between staged casting or until the prior pour has cooled before pouring the next volume. No sanding is needed in between cast and allow to cure for at least 36 hours before demolding. CLICK ON THE PICTURE TO PAUSE OR PLAY SLIDE SHOW
We are direct manufacture and formulators of high performance polymers for the industry for over 15 years. We have hundreds of large corporations that use our polymers in thousands of applications. These are not extras, surplus, re-packs or old inventory. We purchase and mix our raw materials in large volumes and on demand, so we can offer our products at lower prices. All kits are manufactured and packaged at the time of order so that we can guarantee fresh materials.
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IMPORTANT NOTICE Your purchase constitutes the acceptance of this disclaimer . Please review before purchasing this product. The user should thoroughly test any proposed use of this product and independently conclude satisfactory performance in the application. Likewise, if the manner in which this product is used requires government approval or clearance, the user must obtain said approval. The information contained herein is based on data believed to be accurate at the time of publication. Data and parameters cited have been obtain through publish information, PolymerProducts and Polymer Composites Inc. laboratories using materials under controlled conditions. Data of this type should not be used for specification for fabrication and design. It is the user's responsibility to determine this products fitness for use. There is no warranty of merchantability of fitness of use, nor any other express implied warranty. The user's exclusive remedy and the manufacturer's liability are limited to refund of the purchase price or replacement of the product within the agreed warranty period. PolymerProducts and its direct representative will not be liable for incidental or consequential damages of any kind. Determination of the suitability of any kind of information or product for the use contemplated by the user, the manner of that use and whether there is any infringement of patents is the sole liability of the user. On Feb-17-09 at 05:39:38 PST, seller added the following information:
THE MAX CLR SERIES OF EPOXY RESIN IS PRIMARILY FORMULATED FOR CRYSTAL COLOR CLARITY COLOR STABILITY THAT EXHIBITS LEAST DARKENING OR YELLOWING OVER TIME VERY HIGH GLOSS AND SURFACE DURABILITY IMPACT RESISTANCE EASE OF USE 2:1 MIX RATIO BY WEIGHT OR VOLUME EXCELLENT ADHESION TO NUMEROUS SUBSTRATES FDA COMPLIANT COATING FOR DIRECT AND INDIRECT FOOD CONTACT MAX CLR SERIES OF CRYSTAL CLEAR EPOXY RESIN COMES IN SEVERAL PERFORMANCE SPECIFIC VERSION A KIT SIZE MAX CLR LOW VISCOSITY 24 OUNCE KIT COMBINED VOLUME http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&rd=1&item=270085900310 96 OUNCE KIT COMBINED VOLUME http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&rd=1&item= 310121502768 1.5 GALLON COMBINED VOLUME http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&rd=1&item=270109281720 MAX CLR FAST SETTING 24 OUNCE KIT COMBINED VOLUME http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&rd=1&item= 270072011373 1.5 GALLON COMBINED VOLUME http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&rd=1&item=310074918314 MAX CLR HIGH PERFORMANCE 24 OUNCE KIT COMBINED VOLUME http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&rd=1&item=270123133484 96 OUNCE KIT COMBINED VOLUME http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&rd=1&item= 310112745008 1.5 GALLON COMBINED VOLUME USE THESE THEORETICAL FACTORS THAT RELATES TO ANY UNDILUTED EPOXY RESIN AS A GUIDE 1 GALLON = 231 CUBIC INCHES 1 GALLON OF RESIN CAN COVERS 1608 SQUARE FEET 1 MIL OR 0.001 INCH CURED COATING THICKNESS 1 GALLON OF RESIN IS 128 OUNCES 1 GALLON OF MIXED EPOXY RESIN IS 9.23 POUNDS 1 GALLON OF RESIN IS 3.7854 LITERS |
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