HONDA REPAIR MANUAL XL XR 500 600 R S MOTORCYCLE BOOK

THIS IS A BRAND NEW MANUAL COVERING THE FOLLOWING HONDA MOTORCYCLES: 1982 HONDA XL500R 1979-1981 HONDA XL500S 1983-1987 HONDA XL600R 1979-1980 HONDA XR500 1981-1984 HONDA XR500R 1985-1990 HONDA XR600R - COVERING THE FOLLOWING INFO: CHAPTER TWO / TROUBLESHOOTING CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Routine checks / Pre-checks / Service intervals / Tires and wheels / Battery (XL series) / Periodic lubrication / Periodic maintenance / Tune-up CHAPTER FOUR / 1979-1982 500 CC ENGINES Engine principles / Engine cooling / Servicing engine in frame / Engine removal/installation / Cylinder head cover / Cylinder head / Reed valve assembly (XR500R) / Valves and valve components / Camshaft / Camshaft chain and dampers / Cylinder / Piston, piston pin and piston rings / Ignition advance mechanism / Oil pump and oil filter screen / Kickstarter / Crankcase / Crankshaft and connecting rod / Balancer system / Break-in procedure CHAPTER FIVE / RFVC ENGINES Engine principles / Engine cooling / Servicing engine in frame / Engine removal/installation / Cylinder head cover and camshaft / Camshaft chain tensioner / Cylinder head / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Primary drive gear / Oil lines / Camshaft chain / Crankcase and crankshaft / Balancer system / Kickstarter / Break-in procedure CHAPTER SIX / CLUTCH AND TRANSMISSION Clutch / Clutch (1979-1982 500 cc models) / Clutch (1983-1984 XR500R, 1983-1990 XL600R and XR600R) / Clutch cable replacement / External shift mechanism (1983-1984 XR500R, XL600R and XR600R) / External shift mechanism (all other models) / Transmissions / 5-speed transmission (1979-1982 500 cc engines) / 5-speed transmission and internal shift mechanism (1983-1984 XR500R, XL600R and XR600R) / Internal shift mechanism (1979-1982 500 cc models) / Internal shift mechanism (1983-1984 XR500R, XL600R and XR600R) CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS Carburetor / Carburetor adjustments / Throttle cable replacement / Choke cable replacement (models so equipped) / Fuel tank / Fuel filter / Gasoline/alcohol blend test / Crankcase breather system (U.S. only) / Evaporative emission control system (1984-1990 California XL series models only) / Air filter case / Exhaust system CHAPTER EIGHT / ELECTRICAL SYSTEM Charging system (XL series models) / Alternator rotor / Alternator stator / Voltage regulator/rectifier (XL series models) / A/C regulator test (XL500R, XL600R) / Capacitor discharge ignition / Mechanical ignition advance mechanism (XL500S, XL500R, XR500, 1981-1982 XR500R) / Pulse generator / Ignition coil / Lighting system / Electrical components / Fuse (XL series models) / Wiring diagrams CHAPTER NINE / FRONT SUSPENSION AND STEERING Front wheel (drum brake) / Front wheel (disc brake) / Wheel inspection (all models) / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head and stem (loose ball bearings) / Steering head bearing races / Front fork (all models) / Front fork (XL500S, XR500) / Front fork (1981-1982 XR500R) / Front fork (XL500R, XR500R [1983-1984], XR600R and XL600R) / Inspection (all models) CHAPTER TEN / REAR SUSPENSION Rear wheel (dual-shock) / Rear wheel (Pro-Link) / Rear wheel inspection (all models) / Rear hub inspection (all models) / Rear hub (XL500S, XL500R, XR500, 1981-1982 XR500R, XR600R) / Rear hub (1983-1984 XR500R, XR600R) / Final driven sprocket (XL500S, XL500R, XL600R) / Swing arm (dual-shock) / Swing arm (Pro-Link) / Dual shock absorbers / Pro-Link suspension system / Shock absorber (Pro-Link) / Pro-Link pivot arm assembly (XL500R, 1981-1982 XR500R) / Pro-Link pivot arm assembly (1983-1984 XR500R, XL600R, XR600R) / Pro-Link pivot arm bearing replacement (XR600R) CHAPTER ELEVEN / BRAKES Drum brakes / Front drum brake / Front disc brake / Front brake pad replacement / Front master cylinder / Front caliper / Front brake hose replacement / Front brake disc / Bleeding the system / Rear drum brake / Brake cable (drum brake models) WIRING DIAGRAMS

Handy thumb-tabs put the chapter you need right at your fingertips.

Detailed substeps expand on repair procedure information.

Notes, cautions and warnings throughout each chapter pinpoint critical information.

Numbered instructions guide you through every repair procedure step by step.

Bold figure numbers help you quickly match illustrations with instructions.

Detailed illustrations, drawings and photos guide you through every procedure.

Exploded views help you identify and examine parts in detail.

Numbered table of contents . . . easy to use so that you can find the information you need fast.

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