HONDA REPAIR MANUAL XR400R XR 400 R SERVICE MOTORCYCLE

THIS IS A BRAND NEW MANUAL COVERING THE FOLLOWING HONDA MOTORCYCLES: 1996-2004 HONDA XR400R - COVERING THE FOLLOWING INFO: CHAPTER TWO / TROUBLESHOOTING CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Service intervals / Torque specifications / Tune-up / Pre-ride inspection / Engine lubrication / Air filter / Spark plug / Engine compression check / Valve adjustment / Decompressor cable adjustment / Carburetor / Crankcase breather / Ignition timing / Control cable lubrication / Throttle cable adjustment / Clutch cable adjustment / Brakes / Drive chain and sprockets / Sidestand / Headlight aim / Tires and wheels / Wheel bearings / Steering / Front fork / Rear shock absorber / Rear swing arm and linkage / Spark arrestor cleaning / Nuts, bolts and other fasteners CHAPTER FOUR / ENGINE TOP END Engine operating principles / Exhaust system / Cylinder head cover / Camshaft and cam chain tensioner / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Engine break-in CHAPTER FIVE / ENGINE LOWER END Engine / Cam chain, drive sprocket and tensioner guides / Crankcase and crankshaft / Engine break-in CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM Clutch cover and clutch release arm / Right crankcase cover / Clutch / Oil pump drive gear and primary drive gear / Oil pump / Kickstarter and idle gear / External shift mechanism / Clutch cable replacement CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission troubleshooting / Transmission / Transmission overhaul / Transmission inspection / Internal shift mechanism CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS Carburetor / Float level adjustment / Pilot screw adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable replacement / Air box / Emission control CHAPTER NINE / ELECTRICAL SYSTEM Component testing / AC lighting system testing / AC regulator / Left crankcase cover and stator coil / Flywheel / Ignition system testing / Ignition system component replacement / Ignition timing / Headlight / Taillight / Engine stop switch / Wiring diagram CHAPTER TEN / WHEELS, TIRES AND DRIVE CHAIN Front wheel / Rear wheel / Front and rear hubs / Wheel service / Tire changing / Drive chain / Sprocket replacement CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING Handlebar / Steering head / Front fork / Front fork service / Front fork adjustment CHAPTER TWELVE / REAR SUSPENSION Rear suspension / Shock absorber / Shock linkage / Rear swing arm / Rear suspension adjustment CHAPTER THIRTEEN / BRAKES Brake fluid selection / Disc brake / Front brake replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake disc / Draining brake fluid / Brake bleeding / Rear brake pedal CHAPTER FOURTEEN / OIL COOLER AND HOSES Oil cooler / Oil cooler outlet hose / Oil pump outlet hose / Oil pump inlet hose CHAPTER FIFTEEN / BODY Seat / Side covers / Front visor / Front fender / Rear fender / Engine guard / Right side footpeg / Sidestand / Subframe / Odometer WIRING DIAGRAM THIS repair manuals are written for the do-it-yourselfer as well as the experienced mechanic, and are an inexpensive way to keep your vehicle running properly.  Repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the machine covered. This, in addition to extensive research, is how these repair manuals achieve an unmatched level of detail, accuracy and clarity to guide the reader through each maintenance, troubleshooting and repair procedure.

If you are involved in the repair and service of Motorcycles, ATV's, Jet Skis, Snowmobiles, Marine Engines or Outdoor Power Equipment, this repair manual is an essential tool.