5 Hydraulics Manuals, Course and
Reports on CD
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All files/material in Adobe PDF format.
Works with Windows, Mac, Unix, Linux and others.
CDrom ISO 9660 format.
CD Contents:
1. Hydraulics Manual
2. BASIC HYDRAULICS AND HYDRAULIC
PLUMBING COURSE
3. FUNDAMENTALS OF AIRCRAFT PNEUDRAULICS MANUAL
4. BioDegradeable Fluid Report
5. Fluid_Recycling Report
Table of Contents
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1.
Hydraulics Manual
HYDRAULICS
Table of Contents
CHAPTER 1. Hydraulic Basics
1-1. Pressure and Force. Pressure Force 1-2. Pascal's Law
1-3. Flow Velocity Flow Rate 1-4. Energy, Work, and Power
Potential Energy Kinetic Energy Heat Energy and Friction
Relationship Between Velocity and Pressure Work Power
CHAPTER 2. Hydraulic Systems 2-1. Basic Systems Hydraulic
Jack Motor-Reversing System Open-Center System
Closed-Center System 2-2. Color Coding 2-3. Reservoirs
Construction Shape Size Location Ventilation and
Pressurization Line Connections Maintenance 2-4.
Strainers and Filters Strainers Filters 2-5. Filtering
Material and Elements 2-6. Accumulators Spring-Loaded
Accumulator Bag-Type Accumulator Piston-Type Accumulator
Maintenance 2-7. Pressure Gauges and Volume Meters
Pressure Gauges Meters 2-8. Portable Hydraulic-Circuit
Testers Testers Improper Operation 2-9. Circulatory
Systems Tubing Piping Flexible Hosing Installation 2-10.
Fittings and Connectors Threaded Connectors Flared
Connectors Flexible-Hose Couplings Reusable Fittings
2-11. Leakage Internal External Prevention 2-12. Seals
Static Seals Dynamic Seals Packing Seal Materials
CHAPTER 3. Pumps 3-1. Pump Classifications
Nonpositive-Displacement Pumps Positive-Displacement
Pumps Characteristics 3-2. Performance 3-3. Displacement
Fixed-Displacement Pump Variable-Displacement Pump 3-4.
Slippage 3-5. Designs Centrifugal Pump Rotary Pump
Reciprocating Pump 3-6. Gear Pumps External Internal Lobe
Pump 3-7. Vane Pumps Characteristics Unbalanced Vane
Pumps Balanced Vane Pumps Double Pumps Two-Stage Pumps
3-8. Piston Pumps Radial Axial Piston Pumps 3-9. Pump
Operation Overloading Excess Speed Cavitation Operating
Problems
CHAPTER 4. Hydraulic Actuators 4-1. Cylinders
Single-Acting Cylinder Double-Acting Cylinder
Differential Cylinder Nondifferential Cylinder Ram-Type
Cylinder Piston-Type Cylinder Cushioned Cylinder Lockout
Cylinders 4.2 Construction and Application 4-3.
Maintenance External Leakage Internal Leakage Creeping
Cylinder Sluggish Operation Loose Mounting Misalignment
Lack of Lubrication Abrasives on a Piston Rod Burrs on a
Piston Rod Air Vents 4-4. Hydraulic Motors Gear-Type
Motors Vane-Type Motors Piston-Type Motors
CHAPTER 5. Valves 5-1. Pressure-Control Valves Relief
Valves Pressure-Reducing Valves Sequence Valves
Counterbalance Valves Pressure Switches 5-2.
Directional-Control Valves Poppet Valve Sliding-Spool
Valve Check Valves Two-Way Valve Four-Way Valves 5-3.
Flow-Control Valves Gate Valve Globe Valve Needle Valve
Restrictor Orifice Check Valve Flow Equalizer 5-4. Valve
Installation Meter-In Circuit Meter-Out Circuit Bleed-Off
Circuit Compensated Flow 5-5. Valve Failures and Remedies
Servicing Valves Disassembling Valves Repairing Valves
5-6. Valve Assembly 5-7. Troubleshooting Valves
Pressure-Control Valves Directional-Control Valves
Volume-Control Valves
CHAPTER 6. Circuit Diagrams and Troubleshooting 6-1.
Hydraulic-Circuit Diagrams Block Diagram Cutaway Diagram
Pictorial Diagram Graphical Diagram 6-2. United States of
American Standards Institute (USASI) Graphical Symbols
Reservoir Lines Pump Motor Cylinder Pressure-Control
Valves Flow-Control Valves Directional-Control Valves
Accessories 6-3. Typical Mobile Circuits Hydraulic-Lift
Circuit Power-Steering Circuits Road-Patrol-Truck
Circuits 6-4. Troubleshooting Causes of Improper
Operations Testing a Hydraulic Circuit Comparing Test
Results with Specifications Slippage Flow and Pressure
Other Conditions Specific Troubles, Causes, and Solutions
CHAPTER 7. Electrical Devices: Troubleshooting and Safety
7-1. Hydraulics and Electricity 7-2. Troubleshooting
Electrical Devices Procedure Testing Devices 7-3. Ground
Earth Ground Chassis or Common Ground Zero Reference
Point Isolation Between Earth and Chassis Ground 7-4.
Safety Information Practices
APPENDIX A. Metric Conversion Chart
GLOSSARY
REFERENCES
INDEX
2. BASIC HYDRAULICS AND HYDRAULIC
PLUMBING COURSE
TABLE OF CONTENTS
Subcourse Overview
Lesson 1: Basic Hydraulics CHARACTERISTICS OF HYDRAULIC
SYSTEMS FORCE PRESSURE PRESSURE MEASUREMENT TRANSMISSION
OF FORCE CHARACTERISTICS OF FLUIDS MECHANICAL ADVANTAGE
THE ROLE OF AIR IN HYDRAULICS FLUIDS USED IN HYDRAULICS
HANDLING OF FLUIDS SUMMARY Practice Exercise
Lesson 2: Hydraulic Plumbing VARIETY OF LINES
IDENTIFICATION OF LINES PART A - TUBING TUBING ROUTING OF
LINES Table 2-1. Table of Bend Radii. TEMPLATES TUBING
CUTTING METHODS OF TUBE BENDING TUBE CONNECTIONS Figure
2-7. Flareless and Flared Fittings. Figure 2-8. Flareless
Fitting. PREPARING TUBING FOR FLARING FLARING TOOLS
DOUBLE FLARES FAULTY FLARES CLEANING TUBING PLUMBING
FITTINGS FITTING NUTS INSTALLATION OF TUBING ASSEMBLIES
TUBE REPAIR Figure 2-12. Low-Pressure Tube Splice. Figure
2-13. High-Pressure Tube Splice.
SUMMARY PART B - HOSE TYPES OF HOSE PRESSURE CAPABILITIES
HOSE MARKINGS HOSE SIZE CAUSES FOR HOSE REPLACEMENT
FABRICATION OF HOSE ASSEMBLIES Determination of Correct
Hose Length. TESTING HOSE ASSEMBLIES INSTALLING HOSE
ASSEMBLIES Figure 2-19. Temperature Protection. STORAGE
SUMMARY PART C - SEALS AND GASKETS SEALS Figure 2-20.
Seals Used in Plumbing Systems. INSTALLING SEALS GASKETS
FABRICATING GASKETS INSTALLING GASKETS STORING SEALS AND
GASKETS SUMMARY Practice Exercise Appendix A: Proof
Testing of Hose Assemblies Appendix B: Glossary
3.
FUNDAMENTALS OF AIRCRAFT PNEUDRAULICS
Table of Contents
CHAPTER 1 - HYDRAULIC SYSTEMS Functions Advantages Use of
Liquids and Air Safety Devices
CHAPTER 2 - PNEUDRALIC LINES Rigid Tubing Flexible Hose
Hydraulic Fittings
CHAPTER 3 - HYDRAULIC SEALS Types Identification
Composition Storage O-Rings Backup Rings Shaft Seals
Quick-Disconnect Couplings
CHAPTER 4 - SYSTEM RESERVOIRS Purpose Types Components
Emergency Sources
CHAPTER 5 - SYSTEM FILTERS Fluid Filters Air Filters
Maintenance
CHAPTER 6 - HYDRAULIC PUMPS AND MOTORS Power Pumps Hand
Pumps Hydraulic Motors
CHAPTER 7 - PRESSURE-REGULATING DEVICES Hydraulic
Pressure Gages Pressure Switches Pressure Relief Valves
Pressure-Reducing Valves Accumulators
CHAPTER 8 - FLOW CONTROL UNITS Selector Valves Control
Valves Check Valves Sequence Valves Priority Valves
Shuttle Valves Actuating Cylinders Ratchet Valves
Hydraulic Servos Irreversible Valves Hydraulic Fuses
CHAPTER 9 - PNEUDRAULIC SYSTEMS Open-Center Hydraulic
System Closed-Center Hydraulic System Module and Manifold
Systems Pneumatic System
CHAPTER 10 - AIRCRAFT BRAKE SYSTEMS Wheel Brake Systems
Rotor Brake Systems Maintenance
CHAPTER 11 - DAMPENING AND ABSORBING UNITS Hydraulic
Dampers Shock Struts Liquid Springs
CHAPTER 12 - SHOP SAFETY General Work Area Hazardous Work
Area Fire Prevention
GLOSSARY Acronyms and Abbreviations Terms REFERENCES
4.
BioDegradeable Fluid
Report on characteristics and qualities of biodegradeable
hydraulic fluids/oils. Charts and Specifications
5. Fluid_Recycling
Report on recycling hydraulic fluid/oil. Testing Water
removal Anti Foaming Additives Purifiers Maintaining
viscosity
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