11 Army Corps Concrete - Masonry Manuals
on CD
Tons of charts, drawings,
examples - how-to info.
CD
Contents:
---------- 1. "CONCRETE AND
MASONRY HANDBOOK"
---------- 2. "COURSE I MASONRY"
---------- 3. "COURSE II CONCRETE ENGINEERING"
---------- 4. "Architectural Concrete Manual"
---------- 5. "Evaluation and Repair of Concrete
Structures"
---------- 6. "Concrete Crack and Partial Depth
Spall Repair"
---------- 7. "Roller-Compacted Concrete"
---------- 8. "Instrumentation for Concrete
Structures"
---------- 9. "Maintenance and Repair of Jointed
Concrete Roads and Parking Lots"
---------- 10. "Maintenance and Repair of Jointed
Concrete Airfields"
---------- 11. "Standard Practice for
Shotcrete"
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All files/material in Adobe
PDF format.
Works with Windows, Mac, Unix, Linux and others.
CDrom ISO 9660 format.
1.
"CONCRETE AND MASONRY HANDBOOK"
PREFACE
Field Manual is primarily a training guide and reference
text for engineer personnel using concrete and masonry
materials in field construction. The manual has two
parts: Concrete (Part One) and Masonry (Part Two).
Part One covers the physical characteristics, properties,
and ingredients of concrete; mixtures, design and
construction of forms; and with reinforced concrete and
field construction procedures.
Part Two addresses the mason's tools and equipment as
well as the physical characteristics and properties of
concrete blocks, bricks, and structural clay tiles. It
further explains construction procedures and methods for
these masonry units. Appendix A contains an English to
metric measurement conversion chart.
CHAPTER 1.
GENERAL
Section I. Basic Consideration
Concrete Composition
Concrete As a Building Material
Section II. Desirable Concrete Properties
Plastic Concrete
Hardened Concrete
CHAPTER 2. CONCRETE COMPONENTS
Section I. Cements
Portland Cements
Section II. Water
Purpose
Impurities
Section III. Aggregates
Characteristics
Impurities
Handling and Storing
Section IV. Admixtures
Definition and Purpose
Air-entrained Concrete
CHAPTER 3. PROPORTIONING CONCRETE MIXTURES
Section I. Method Considerations
Selecting Mix Proportions
Basic Guildlines
Section II. Trial-Batch Method
Basic Guidelines
Example Using the Trail-Batch Method
Section III. Absolute-Volume Method
Basic Guidelines
Example Using the Absolute-Volume Method
Variation in Mixtures
Adjustments for Moisture on Aggregates
Summary
CHAPTER 4. FORM DESIGN AND CONSTRUCTION
Section I. Principles
Importance of Form Design
Form Characteristics
Form Materials
Forming
Section II. Design
Design Considerations
Basis of Form Design
Panel-Wall Form Design
Bracing for Wall Forms
Overhead Slab Form Design
Concrete Slab on Grade Thickness Design
Column Form Design
Section III. Construction
Foundation Forms
Column and Footing Forms
Panel-Wall Forms
Stair Forms
Steel Pavement Forms
Oiling and Wetting Forms
Safety Precautions
Form Failure
Section IV. Joints and Anchors
Joints
Anchor Bolts
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CHAPTER 5
CONSTRUCTION PROCEDURES
Section I. Reconnaissance
Determining Possible Difficulties
Specific Considerations
Section II. Site Preparation
Building Approach Roads
Clearing and Draining the Site
Ensuring Adequate Drainage
Locating the Building Site
Stockpiling Construction Materials
Locating Batching Plants
Constructing Safety Facilities
Section III. Excavation
Excavation and Shoring Considerations
Section IV. Formwork
Mamagemant Aspects
Time Element
Section V. Mixing
Principles
Measuring Mix Materials
Hand Mixing
Machine Mixing and Delivery
Section VI. Handling and Transporting
Principles
Delivery Methods
Section VII. Placement
Importance of Proper Procedures
Preliminary Preparation
Placing Concrete
Consolidating Concrete
Placing Concrete Underwater
Section VIII. Finishing
Finishing Operations
Finising Pavement
Cleaning the Surface
Section IX. Curing
Importance of Curing to Hydration
Curing Methods
Section X. Temperature Effects
Hot-Weather Concreting
Cold Weather Concreting
Section XI. Form Removal
Form Stripping
Form Removal Procedures
Section XII. Repairing
New Concrete
Old Concrete
CHAPTER 6. REINFORCED-CONCRETE CONSTRUCTION
Section I. Development And Design
Principles and Definitions
Reinforced-Concrete Design
Section II. Structural Members
Reinforcement
Slab and Wall Reinforcement
Section III. REINFORCING STEEL
Grades, Designations, and Methods
Placement
Section IV. Precast Concrete
Definition and Characteristics
Design
Prefabricating
Transportation
Erecting
Part Two. Masonry
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CHAPTER 7. BASIC
EQUIPMENT AND COMPONENTS
Section I. Mason's Tools And Equipment
Definition
Tools
Equipment
Section II. Mortar
Desirable Properties
Mixing Mortar
Section III. Scaffolding
Construction and Safety
Types of Scaffolding
Materials Tower
Elevator
CHAPTER 8. CONCRETE MASONRY
Section I. Characteristics of Concrete Block
Nature and Physical Properties
Concrete Block Masonry Unit
Section II. Construction Procedures
Modular Coordination and Planning
Walls and Wall Footings
Subsurface Drainage
Basement Walls
Floor and Roof Support
Weathertight Concrete Masonry Walls
Intersecting Walls
Lintels
Sills
Patching and Cleaning Block Walls
Section III. Rubble
Rubble Stone Masonry
Random Rubble Masonry Materials
Laying Rubble Stone Masonry
Chapter 9. Brick and Tile Masonry
Section I. Characteristics of Brick
Physical Properties and Classification
Strength of Brick Masonry
Weather Resistance
Fire Resistance
Abrasion Resistance
Insulating Qualities of Brick Masonry
Section II. Bricklaying Methods
Fundamentals
Brick Masonry Terms
Types of Bonds
Flashing
Making and Pointing Mortar Joints
Mortar Joints
Picking and Spreading Mortar
Making Bed and Head Joint
Inserting a Brick in a Wall
Making Cross Joints and Joints Closure
Cutting Brick |
Finishing Joints
Section III. Brick Construction
Bricklayer's Duties
Bricktender's Duties
Laying Footings
Laying an 8-inch Common-Bond Brick Wall
Laying an 12-inch Common-Bond Brick Wall
Protecting Work Inside Walls
Using a Trig
Constructing Window and Door Openings
Lintels
Corbeling
Arches
Watertight Walls
Fire-Resistant Brick
Types of Walls
Manholes
Supporting Beams on a Brick Wall
Maintaining and Repairing Brick Walls
Cleaning New Brick and Removing Stains
Cleaning Old Brick
Flashing
Freeze Protection During Construction
Material Quantities Required
Section IV. Reinforced brick masonry
Applications and Materials
Construction Methods
Beams and Lintel Construction
Foundation Footings
Columns and Walls
Section V. Structural Clay-tile Masonry
Structual Clay Tile
Physical Characteristics of Structural Clay Tile
Applications
Mortar Joints
Laying an 8-inch Brick Wall with a 4-inch
Hollow-Tile Backing
Laying an 8-inch Structural Clay Tile Wall
APPENDIX A. CONVERSION TABLE
APPENDIX B. METHOD OF MAKING SLUMP TEST
Apparatus
Test Specimens
Procedure
Slump Measurement
Supplementary Test Procedure
APPENDIX C. FIELD TEST FOR MOISTURE DEFORMATION
ON SAND
GLOSSARY
Abbreviations and Acronyms
Symbols
REFERENCE
Sources Used
Reading Recommended |
2. COURSE I -
MASONRY
COURSE OVERVIEW
This course is designed to teach soldiers the basic
information that is needed to construct concreteblock and
brick walls. The information will assist you in the
construction of different types of walls. As a carpenter
or mason, you must be able to design and construct
concrete-block ad brick structures that are safe and
structurally sound. Work must be accomplish in a manner
consistent with environmental laws and regulations.
3. COURSE II -
CONCRETE ENGINEERING
COURSE OVERVIEW
This subcourse is designed to teach you how to identify,
plan, and supervise in general and specific terms for the
following items: characteristic and properties of the
components of concrete; ways to design concrete mixes;
determination of quantities of concrete needed for
specific construction projects; formwork design; mixing,
placing and curing of concrete; and physical plants
employed in the production of concrete.
4.
Architectural Concrete Manual
Purpose and Scope
This manual provides guidance for the design and
construction of architectural concrete, including
planning and design, forms, materials and proportions,
batching and transporting, placement, curing and form
removal, exposed aggregate surfaces, finishing, and
quality assurance.
5. Evaluation
and Repair of Concrete Structures
This manual provides guidance on
evaluating the condition of the concrete in a structure,
relating the condition of the concrete to the underlying
cause or causes of that condition, selecting an
appropriate repair material and method for any deficiency
found, and using the selected materials and methods to
repair or rehabilitate the structure. Guidance is also
included on maintenance of concrete and on preparation of
concrete investigation reports for repair and
rehabilitation projects. Considerations for certain
specialized types of rehabilitation projects are also
given.
6. Concrete
Crack and Partial Depth Spall Repair
Preface
This manual contains information on current practices (as
of September 1995) for the repair of cracks and spalls in
concrete as well as on the selection of materials and
equipment. This manual is intended for use as a field
manual for airfield concrete repair for all U.S. Navy,
and Air Force facilities; however, the techniques for
repair can be used for other concrete pavements as well.
References are provided for additional information on
pavement repair practices not addressed in this manual.
7.
Roller-Compacted Concrete
Purpose.
The purpose of this manual is to provide information and
guidance on the use of rollercompacted concrete (RCC) in
dams and other civil works structures. Elements discussed
include investigation and selection of materials, mixture
proportioning, material properties, design and
construction considerations, construction methods and
equipment, Government Quality Assurance/ Contractor
Quality Control, and performance.
8.
Instrumentation for Concrete Structures
1. Purpose. The purpose of this manual is
to provide guidance and information related to the
instrumentation of concrete structures and the
measurement of structural behavior.
2. General. The discussion of the principles,
applications, and equipment in this manual is intended to
assist in designing, installing, operating and utilizing
data from instrumentation systems installed on
large concrete structures to monitor structural behavior
and to serve field operations or those operating as
contracting officers representatives.
9. Maintenance
and Repair of Jointed Concrete Roads and Parking Lots
FOREWORD
This field manual contains information on distress
definition and measuring methods for jointed concrete
roads and parking lots. These definitions and measuring
methods are keyed to the determination of the Pavement
Condition. The pavement condition rating is based on the
PCI, which is a numerical indicator based on a scale of 0
to 100. The PCI measures the pavement's structural
integrity and surface operational condition. The method
presented is intended to accomplish pavement inspection
in the most efficient and cost effective manner.
10. Maintenance
and Repair of Jointed Concrete Airfields
ABSTRACT
This field manual contains maintenance and repair
alternatives along with information on distress
definitions and measuring methods for surfaced airfields.
These definitions and measuring methods are keyed to the
determination of the Pavement Condition Index (PCI). This
field manual was written for Engineers, Planners and
Estimators, and Inspectors to be used on-site.
11. Standard
Practice for Shotcrete
1. Purpose. This manual provides
information and guidance on the selection, proportioning,
and application of shotcrete as a construction material.
2. Discussion. This manual describes general construction
procedures using shotcrete. It includes both the dry-mix
process, in which most of the mixing water is added at
the nozzle and the wet-mix
process, in which all of the materials are mixed before
entering the delivery hose.
Shotcrete denotes various mixtures.
Shotcrete has been referred to by such terms as Gunite,
formerly a tradename for pneumatically applied mortar or
concrete, sprayed concrete, spraycrete, air-blown mortar
and concrete, gunned concrete, and others. In some areas
"gunite" has been used to denote
small-aggregate shotcrete and mortar mixtures, and
"shotcrete" to denote large-aggregate mixtures.
The preferred term today for all gunned material is
shotcrete, regardless of the aggregate size.
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