Welding Training Manual: E-Book

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CHAPTER 1 - INTRODUCTION

vvvSection I -   General
vvvSection II -  Theory

CHAPTER 2 - SAFETY PRECAUTIONS IN WELDING OPERATIONS

vvvSection I -   General Safety Precautions
vvvSection II -   Safety Precautions in Oxyfuel Welding
vvvSection III -  Safety in Arc Welding and Cutting
v  Section IV-  Safety Precautions for Gas Shielded Arc Welding
ivv Section V - Safety Precautions for Welding and Cutting Containers That  Have Held Combustibles
vvvSection VI-  Safety Precautions for Welding and Cutting Polyurethane Foam Filled Assemblies

CHAPTER 3 - PRINT READING AND WELDING SYMBOLS

vvvSection I -    Print Reading
vvvSection II -   Weld and Welding Symbols

CHAPTER 4 - JOINT DESIGN AND PREPARATION OF METALS

CHAPTER 5 - WELDING AND CUTTING EQUIPMENT

vvvSection I -    Oxyacetylene Welding Equipment
vvvSection II -   Oxyacetylene Cutting Equipment
vvvSection III -   Arc Welding Equipment and Accessories
vvvSection IV -  Resistance Welding Equipment
vvvSection V -  Thermit Welding Equipment
vvvSection VI -  Forge Welding Tools and Equipment

CHAPTER 6 - WELDING TECHNIQUES

vvvSection I -     Description
vvvSection II -    Nomenclature of the Weld
vvvSection III -   Types of Welds and Welded Joints
vvvSection IV -  Welding Positions
vvvSection V -   Expansion and Contraction in Welding Operations
vvvSection VI -  Welding Problems and Solutions

 

CHAPTER 7 - METALS IDENTIFICATION

vvvSection I -     Characteristics
vvvSection II -    Standard Metal Designations
vvvSection III -   General Description and Weldability of Ferrous Metals
vvvSection IV -  General Description and Weldability of Nonferrous Metals

CHAPTER 8 - ELECTRODES AND FILLER METALS

vvvSection I -    Types of Electrodes
vvvSection II -   Other Filler Metals

CHAPTER 9 - MAINTENANCE WELDING OPERATIONS FOR MILITARY EQUIPMENT

CHAPTER 10 - ARC WELDING AND CUTTING PROCESSES

vvvSection I -    General
vvvSection II -   Arc Processes
vvvSection III -   Related Processes

CHAPTER 11 - OXYGEN FUEL GAS WELDING PROCEDURES

 

vvvSection I -    Welding Processes and Techniques
vvvSection II -   Welding and Brazing Ferrous Metals
vvvSection III -   Related Processes
vvvSection IV -  Welding, Brazing, and Soldering Nonferrous Metals

CHAPTER 12 - SPECIAL APPLICATIONS

vvvSection I -     Underwater Cutting and Welding with the Electric Arc
vvvSection II -    Underwater Cutting with Oxyfuel
vvvSection III -    Metallizing
vvvSection IV -   Flame Cutting Steel and Cast Iron
vvvSection V -   Flame Treating Metal
vvvSection VI -   Cutting and Hard Surfacing with the Electric Arc
vvvSection VII -  Armor Plate Welding and Cutting
vvvSection VIII -  Pipe Welding
vvvSection IX -   Welding Cast Iron, Cast Steel, Carbon Steel, and Forgings
vvvSection X -    Forge Welding
vvvSection XI -   Heat Treatment of Steel
vvvSection XII -  Other Welding Processes

CHAPTER 13 - DESTRUCTIVE AND NONDESTRUCTIVE TESTING

vvvSection I -      Performance Testing
vvvSection II -     Visual Inspection and Corrections
vvvSection III -     Physical Testing

 

APPENDIX A - REFERENCES
APPENDIX B - PROCEDURE GUIDES FOR WELDING
APPENDIX C - TROUBLESHOOTING PROCEDURES
APPENDIX D - MATERIALS - BRAZING, WELDING, SOLDERING, CUTTING, & METALLIZING
APPENDIX E - MISCELLANEOUS DATA
GLOSSARY

 

 

Welding Operations I (110 pages)

Electrodes classification and intended uses
Automotive welding processes
Materials, and identification processes
Methods of destructive and non-destructive
Testing of welds
Troubleshooting procedures
Types and techniques of joint design
The theory, principles, and procedures of welding armor plate

 

 

Welding Operations II (78 pages)
 

Inert gas welding principles
Equipment and safety precautions
Gas metal-welding principles
Operations and equipment
Nomenclature
Procedures for troubleshooting welding

 

 

Welding Theory (47 pages)

Lesson: Welding Symbols

Task: Interpret welding symbols and describe the use of welding symbols on drawings

 Practical Exercise References Examination

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