WELDING AND METAL WORKING TRAINING COURSE MANUAL CD

Shop Practices and Safety Course

Lesson: Shop Practices and Safety
Section I: The Shop
Section II: Tools
 

Section III: First Aid
Practice Exercise

Lesson 1: Safety Procedures for Using Handtools and Power Tools
Task 1: Describe the safety procedures for using handtools and power tools
Practice Exercise

Lesson 2: Use and Care of Handtools
Task 1: Describe the procedures for the use and care of non-edged handtools
 

Task 2: Describe the procedures for the use and care of edged handtools
Practice Exercise

Lesson 3: Use and Care of Measuring Tools
Task 1: Describe the procedures for the use and care of measuring tools
Practice Exercise

Lesson 1: Addition, Subtraction, Multiplication, and Division of Fractions and Decimals, and Conversion of Fractions to Decimals and Decimals to Fractions
Task 1: Describe the processes for adding, subtracting, multiplying, and dividing fractions
Task 2: Describe the processes for converting fractions to decimals and decimals to fractions, and for adding, subtracting, multiplying, and dividing decimals
Practice Exercise

Lesson 2: Conversion of Linear Measurements from the English to the Metric System and from the Metric to the English System, and Solving Problems using Ratio, Proportion, and Trigonometry
 

Task 1: Describe the processes for converting linear measurements from the English to the metric system and from the metric to the English system
Task 2: Describe the processes for solving problems using ratio and proportion
Task 3: Describe the processes for solving problems using trigonometry
Practice Exercise

Lesson 1: Drafting and Shop Drawing Fundamentals
Task 1: Describe orthographic projection theory and freehand drafting
Task 2: Describe drafting instruments and the fundamentals of geometric construction
Task 3: Describe the theory and fundamentals of pictorial drawings: oblique and isometric projection
 

Task 4: Identify shop terms, abbreviations, and dimensioning elements
Task 5: Interpret a shop drawing
Practice Exercise

Lesson 1: Precision Gages and Measuring Tools, and Types of Fits, Tolerances, and Allowances
Task 1: Describe the different types of fits, tolerances, and allowances used in the machinist trades
 

Task 2: Describe the proper use and care of precision gages and measuring tools
Practice Exercise

Lesson 1: The Physical and Mechanical Properties of Various Metals, and Use of the Hardness Tester, Chemical Analysis, and Bench Grinder to Identify Various Metals
Task 1: Describe the processes for identifying the physical and mechanical properties of various metals
 

Task 2: Describe the processes for using the hardness tester, chemical analysis, and bench grinder to identify various metals
Practice Exercise

Lesson 1: Milling Machine Operations
Task 1: Describe the setup, operation,and adjustment of the milling machine
 

Task 2: Describe the types, nomenclature, and use of milling cutters
Practice Exercise

Lesson 1: The Lathe Uses and Safety, Uses, Repair, and Adjustment of Lathe Attachments, and Various Thread Forms, Uses, Calculations, and Machining Techniques
Task 1: Describe the uses of the lathe, to include safety
Task 2: Describe the uses, repair, and adjustment of lathe attachments
 

Task 3: Describe the various thread forms,uses, calculations, and machining techniques
Practice Exercise

Lesson 1: Uses of the Bandsaw
Task 1: Describe the use of the bandsaw machine
Practice Exercise

Lesson 2: Bandsaw Maintenance and Troubleshooting
 

Task 1: Describe the methods used to repair and adjust the bandsaw
Task 2: Describe the procedures for troubleshooting the bandsaw
Practical Exercise

Lesson 1: Welding Symbols
Task 1: Interpret welding symbols and describe the use of welding symbols on shop drawings
 

Practice Exercise

Lesson 1: Welding Operations
Task 1: Describe the processes for identifying electrodes by classification, and intended uses, and the automotive welding processes, materials, and identification processes, and the types and techniques of joint design
 

Task 2: Describe the theory, principles, and procedures of welding armor plate, and methods of destructive and nondestructive testing of welds, and troubleshooting procedures
Practice Exercise

Lesson 1: Operations Required To Repair Damaged Vehicles And Components
Task 1: Describe the operations required to repair damaged vehicles and components
Practice Exercise

Lesson 2: Operations Required For Glass, Radiator, And Fuel Tank Repair
 

Task 1: Describe the operations required for proper glass repair
Task 2: Describe the operations required for proper radiator repair
Task 3: Describe the operations required for proper fuel tank repair
Practice Exercise

Welding Theory and Application Manual

Chapter 1: Introduction
Section I - General
Section II - Theory

Chapter 2: Safety Precautions in Welding Operations
Section I - General Safety Precautions
Section II - Safety Precautions in Oxyfuel Welding
Section III - Safety in Arc Welding and Cutting
Section IV - Safety Precautions for Gas Shielded Arc Welding
Section V - Safety Precautions for Welding and Cutting Containers That Have Held Combustibles
Section VI - Safety Precautions for Welding and Cutting Polyurethane Foam Filled Assemblies

Chapter 3: Print Reading and Welding Symbols
Section I - Print Reading
Section II - Weld and Welding Symbols

Chapter 4: Joint Design and Preparation of Metals

Chapter 5: Welding and Cutting Equipment
Section I - Oxyacetylene Welding Equipment
Section II - Oxyacetylene Cutting Equipment
Section III - Arc Welding Equipment and Accessories
Section IV - Resistance Welding Equipment
Section V - Thermit Welding Equipment
Section VI - Forge Welding Tools and Equipment

Chapter 6: Welding Techniques
Section I - Description
Section II - Nomenclature of the Weld
Section III - Types of Welds and Welded Joints
Section IV - Welding Positions
Section V - Expansion and Contraction in Welding Operations
Section VI - Welding Problems and Solutions

Chapter 7: Metals Identification
Section I - Characteristics
Section II - Standard Metal Designations
Section III - General Description and Weldability of Ferrous Metals
Section IV - General Description and Weldability of Nonferrous Metals

Chapter 8: Electrodes and Filler Metals
Section I - Types of Electrodes
 

Section II - Other Filler Metals

Chapter 9: Maintenance Welding Operations for Military Equipment

Chapter 10: Arc Welding and Cutting Processes
Section I - General
Section II - Arc Processes
Section III - Related Processes

Chapter 11: Oxygen Fuel Gas Welding Procedures
Section I - Welding Processes and Techniques
Section II - Welding and Brazing Ferrous Metals
Section III - Related Processes
Section IV - Welding, Brazing, and Soldering Nonferrous Metals

Chapter 12: Special Applications
Section I - Underwater Cutting and Welding with the Electric Arc
Section II - Underwater Cutting with Oxyfuel
Section III - Metallizing
Section IV - Flame Cutting Steel and Cast Iron
Section V - Flame Treating Metal
Section VI - Cutting and Hard Surfacing with the Electric Arc
Section VII - Armor Plate Welding and Cutting
Section VIII - Pipe Welding
Section IX - Welding Cast Iron, Cast Steel, Carbon Steel, and Forgings
Section X - Forge Welding
Section XI - Heat Treatment of Steel
Section XII - Other Welding Processes

Chapter 13: Destructive and Nondestructive Testing
Section I - Performance Testing
Section II - Visual Inspection and Corrections
Section III - Physical Testing

Appendix A: References

Appendix B: Procedure Guides for Welding

Appendix C: Troubleshooting Procedures

Appendix D: Materials Used for Brazing, Welding, Soldering, Cutting, and Metallizing

Appendix E: Miscellaneous Data

Glossary

Fundamentals of Machine Tools

Contents
Chapter 1: Introduction to the Machine Shop
Chapter 2: Properties, Identification, and Heat Treatment of Metals
Chapter 3: Portable Machines Tools
Chapter 4: Drilling Machines
Chapter 5: Grinding Machines
Chapter 6: Sawing Machines
 

Chapter 7: Lathes
Chapter 8: Milling Operations
Chapter 9: Milling-Grinding-Drilling And Slotting Attachment
Appendix A: Tables
Appendix B: Weights and Measures
Appendix C: Formulas
Glossary

About The CD
This CD is created from non-copyrighted, public domain, declassified or non-classified US Government documents, so you know they are written by experts in the field. Software is distributed under the GPL scheme. CD is designed to work under Windows operating system the .pdf files are also viewable under other platforms, but auto start feature of your CD/DVD player will not work and you will have to click on each file in explorer

System Requirements
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Copyright
Most of the courses are from government sources so you know they are written by experts in the field. and is distributed under the GPL scheme. The CD and there contents are copyrighted
 

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