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Item Specifics |
2004 Ford Thunderbird & Taurus FACTORY SERVICE REPAIR MANUAL ON DVD!!!! JUST RELEASED!!
FREE SHIPPING!!!
THIS IS THE EXACT MANUAL YOU WOULD GET FROM FORD / LINCOLN. THIS IS WHAT YOU NEED TO FIX OR TAKE APART YOUR THUNDERBIRD or TAURUS . THIS IS THE 2004 VERSION FROM A-Z BUMPER TO BUMPER, BOLT TO WASHER DVD ROM! IF FORD IS USING IT IN THE SHOP, IT WILL BE THIS DVD!!!
THIS DVD ALSO COVERS ALL FORD , LINCOLN AND MERCURY MODELS 2004.
This DVD is all you need! FAR exceeds the content on the CD manuals, to fix all the problems on your valuable Ford. EVERY Wiring and Vacuum Diagram, Part, Nut & Bolt!! This covers every possible aspect of every trim level as well! This is an invaluable program for anyone wanting to work on their vehicle doing service or modifications! Not only do you get a COMPLETE repair manual... you get all the scheduled service information and instructions on how to do them, and complete wiring / vacuum / stereo diagrams... and MORE!! ~ THIS IS NOT A PIRATED COPY OF MITCHELL REPAIR SOFTWARE LIKE 90% OF OTHERS! ~ THIS IS NOT A CHEAP HAYNES, CHILTONS, MOTORTREND OR ALL DATA MANUAL! ~ Painfully easy search function! Thousands of pages of data! ~ Want to do engine maintenance? Don't want to pay serious money to have someone do it? ~ Are you having problems with ANYTHING related to your car? ~ Want to know exactly how to do all the service yourself? ~ Want to swap engines? Swap transmissions? Swap Body panels? ~ Virtually EVERYTHING about these great cars is in here! This is the SAME manual used by mechanics as a reference, guide, and parts catalog! It is complete and in a wonderfully convenient digital form! Don't risk it! Buy the best! --WE REPEAT-- This IS NOT a cheap Haynes or Chilton's manual! This IS NOT pirated Mitchell Repair Software!! This IS the BEST SERVICE REPAIR & PART MANUAL you will find! This manual is user-friendly and written in an easy-to-follow format that includes the following features: This manual can save you money in maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job. This manual includes the following chapters:
Engine ManualGeneral, Technical Data- Instructions for use of service manual - Engine and vehicle identification - Vehicle identification number location - Technical data Crank Case and Cylinder Head- Opening hood, setting vertical warnings - Checking compression pressure - Checking cylinders for leaks - Removal and installation of engine - Replacing freeze plug in engine block Crankshaft Assembly- Checking, removing and tightening of control bolts - Renewing front crankshaft radial seal - Renewing rear crankshaft radial seal - Removing, installing belt pulley, flywheel dumper and hub - Removing, installing flywheel or driven plate - Machining flywheel Engine Timing and Valves- Removal and installation of camshaft - Removal and installation of valve springs - Renewing valve stem seals - Removal and installation of chain tensioner - Renewing timing chain - Removing and installation of tensioning rail - Removing and installation of guide rail - Removal and installation of crankshaft gear Injection System- Checking Idling Speed, readjusting or emission test - Testing, regulating engine - Performing cylinder comparison test with engine tester - Testing electronic idling speed control - Testing engine output and emissions on drum dynamometer - Determining fuel consumption by driving on road - Checking fuel pressures and internal leaks - Testing electrical components of CIS-E injection system - Testing throttle (orifice) in fuel distributor for unobstructed passage - Testing starting unit - Testing starting valve activation - Performing cold start - Electric wiring diagrams - Testing fuel pump - Testing injection valves - Testing, replacing throttle valve switch - Performing fuel quantity comparison measurement - Testing relay fuel pump - Removal and installation of mixture control unit - Replacing fuel distributor - Replacing sealing ring for control piston - Removal and installation of injection valves - Replacing air volume meter - Removal and installation of mixture control unit with air guide housing - Removal and installation of throttle valve housing - Replacing, centering air flow sensor plate, testing and adjusting for zero - Removal and installation of control unit - Replacing electrohydraulic actuator (EHA) - Removal and installation of fuel accumulator - Removal and installation of fuel filter - Removal and installation of fuel pump Air Cleaner- Removal and installation of air cleaner - Renewing or intake scoop Belt Drives- Checking condition of poly V-belt and renewing - Removing, installing tensioning device Intake manifold – exhaust manifold (Emission Control Systems) - Identification of vehicles - Function of emission control system - Checking oxygen sensor failure indication - Removal and installation of intake manifold - Renewal of intake manifold, (intake manifold removed) - Removal and installation of exhaust manifold - Renewal of oxygen sensor Electrical System – engine- Notes regarding jobs on breakerless transistorized ignitions - Electronic ignition system with variable characteristics (EZL) - Check ignition timing - Evaluation of oscilloscope image - Renewing spark plugs - Removal and installation of high voltage distributor - Checking the electronic ignition system with variable characteristics Engine Lubrication- Engine oil and filter change - Removal and installation of oil filter - Removal and installation of oil pump - Renewing oil pump chain - Removal and installation of oil pressure relief valve in oil pump - Removal and installation of oil level sensor - Renewing oil level return lock Engine Cooling- Draining, pouring in coolant – antifreeze protection table - Testing coolant system for leaks - Removing, installing coolant - Removal and installation of coolant pump - Removal and installation of viscous fan clutch - Removal and installation of radiator - Removal and installation of overflow tank Engine Suspension- Removal and installation of front engine mounts - Removal and installation or rear engine mounts Throttle Control- Adjusting control linkage - Removal and installation of accelerator pedal with front wall mounting - Removal, installation and adjustment of Bowden cable - Removal and installation of accelerator pedal - Lubricating control linkage and control shaft Fuel System- Operation of fuel tank with surge bowl - Operation of fuel gauge pickup - Operation of fuel tank positive and negative ventilation - Removal and installation of fuel tank - Removal and installation of fuel gauge pickup - Function of fuel evaporation system - Checking the fuel evaporation system - Function of fuel cooler Exhaust System- Removal and installation of exhaust system Electrical Troubleshooting Manual –Wiring Diagrams
WIRING DIAGRAMS LISTAir Injection Management Anti-Lock Brake System Anti-Theft Alarm System Automatic Antenna Automatic Climate Control Auxiliary Fan Central Locking System Charging System Cigar Lighter Clock Component Locations Cruise Control Diagnostic Socket Electronic Engine Controls Fuel Delivery Fuse/Relay Box Fuse-Circuit List Gauges Ground Distribution Ground Distribution ACC Heated Seats Horns Idle Speed Stabilization Ignition Lamps (Backup/Center Console/Courtesy/Fog Lamps/Glove Box/ Hazard/Headlamps/Instrument Cluster/License/Marker/Park/ Stop/Tail/Trunk/Turn Signal/ Vanity) Outside Heated Mirrors Outside Temperature Display Power Distribution Power Distribution ACC Power Windows Radio Rear Defogger Start Supplemental Restraint System Tachometer Transmission Kick-Down Warning Indicators Warning System Wiper Washer Maintenance Manual A-MAINTENANCE SYSTEM SHEETS
B-MAINTENANCE MANUAL INDEX - Inspecting component condition - Inspecting condition of lines and hoses - Inspecting components, lines and hoses - Suspension and body structure inspection - Water leakage and corrosion inspection - Engine oil and filter change - Adjusting valve clearance - Checking valve clearance - Checking and adjusting idle speed – Engine 601 - Checking and adjusting idle speed – Engine 110 - Checking injection timing - Adjusting injection timing - Replacing fuel filter - Replacing fuel prefilter - Cleaning metal-reinforced air filter element - Replacing air-filter element - Replacing air filter - Replacing air filter elements – Eng 116, 117 - Checking conditions and tensions of V-belts - Inspecting poly-V-belt - Checking intake/exhaust manifold seating - Replacing oxygen sensor - Check spark plugs, replace if necessary - Replacing spark plugs - Checking coolant level, antifreeze protection - Checking coolant level - Checking coolant and heating system - Replacing coolant - Adjust engine stop, retorque engine mount bolts - Adjust engine stop - Checking clutch disk for wear - Manual transmission oil change - Manual transmission, checking, correcting oil level - Automatic transmission fluid and filter change - Automatic transmission, checking, correcting fluid level - Transfer case fluid change - Transfer case, checking, correcting fluid level - Clutch system, checking, correcting fluid level - Clutch system inspect - Inspecting, lubricating throttle linkage - Checking and adjusting idle speed adjuster - Level control, ADS, ASD, 4MATIC, fluid level - Inspecting self-leveling suspension - Front axle, checking correcting oil level - Checking front axle ball joints - Checking ball joints using special tool - Rear axle oil change - Rear axle, checking, correcting oil level - Rear axle mount, adjusting limiting stop - Inspecting/rotating wheels - Checking tires - Correcting tire pressure - Tightening wheel bolts - Inspecting drive shaft flexible coupling - Checking break fluid level - Inspecting break lines for damage - Checking break pad/disk thickness - Inspecting, cleaning break disks - Inspecting parking break cable - Adjusting parking break - Replacing break fluid - Brake test, parking break check - Checking power steering fluid level - Checking steering play - Retightening steering bolts - Checking fluid system condition - Retightening exhaust flange - Retightening exhaust system connections - Checking and correcting battery fluid level - Checking warning and indicator lamps - Cleaning water drains - Removing and installing engine compartment lower panel - Lubricating door hinges - Lubricating door locks - Hydraulic top, checking and connecting fluid levels - Sun roof, clean and grease rails - Soft top, checking locking tabs - Checking, correcting windshield washer fluid level - Cleaning cassette deck tone head - Cleaning antenna mast - Headlamp and exterior lamp inspection - Windshield and headlamp wiper/washer inspection - Replacing windshield wiper blade - Checking, correcting A/C refrigerant charge - Replacing dust filter for heating/ventilation - Replacing active charcoal filter - Replacing recirculating air filter - Lubricating folding side mirror - Lubricating hood - Inspecting safety belts for damage - Backrest lock – check operation - Removing and installing lower noise encapsulation panels - Checking body for paint damage Climate Control Manual –
GENERAL, TECHNICAL DATA
- Instructions for use of service manual - Model and system identification - Vehicle identification number locations
SECTION I – Heating / Ventilation and air conditioning I
- Removing and installation of heat exchanger - Checking oil level in A/C compressor - Removing and installation of A/C compressor - Removing and installation of speed sensor on A/C compressor - Replacing of shaft seal on A/C compressor - Removing and installation of electromagnetic clutch - Removing and installation and checking of solenoid coil - Removing and installation of series resistor for auxiliary fans - Removing and installation of condenser - Removing and installation of fluid reservoir - Checking or removing and installation of pressure switch for A/C compressor in fluid reservoir - Removing and installation of pressure for auxiliary fans in fluid reservoir - Removing and installing and checking evaporator temperature sensor - Removing and installing and checking of outside air temperature sensor - Removal and installation of expansion valve - Removal and installation of evaporator - Removal and installation of blower motor - Removal and installation of control unit for air conditioner/automatic temperature control - Removal and installation of auxiliary fan - Removal and installation of switch for air conditioner / automatic temperature control - Removal and installation of switch for fresh air / recirculated air - Removal and installation of switch-over valve or 4-point connection valve block for fresh air / recirculated air flap - Removal and installation of vacuum elements - Removal and installation and checking of speed sensor on starter ring gear SECTION II – AIR CONDITIONING II
- Description of function of the automatic climate control - Checking function of automatic climate control - Testing regulating quality and heat output - Testing automatic climate control with impulse counter - Testing electrical components of the automatic climate control - Testing compressor cutoff and remedial measures - Electrical circuit diagrams - Checking refrigerating capacity (short test) - Checking refrigerating capacity and suction/high pressure - Checking flap control vacuum system for leaks - Removal and installation of heat exchanger - Removal and installation of mono valve - Removal and installation of circulating pump - Pushbutton control unit - Removal and installation of ventilation blower for temperature sensor interior air - Removal and installation, testing of temperature sensor interior air - Removal and installation, testing of temperature sensor heat exchanger - Removal and installation, testing of temperature sensor evaporator - Removal and installation, testing of temperature sensor outside air - Removal and installation, testing of fresh/recirculating air switch - Removal and installation of switchover valve block - Removal and installation of vacuum elements - Removal and installation of electric blower regulator - Removal and installation of Hall-sensor Chassis and Body Manualcoverage is, more or less the same, for all models and years
General, technical data- Instructions for use of service manual - Engine and vehicle identification - Technical data - Vehicle identification number location - Vehicle data card - Body plate - Handling components - Handling nuts and bolts - Cleaning and maintenance of vehicle paint finish - Cleaning vehicle interior - Cleaning engine compartment - Towing of vehicle - Catalytic converters - Positioning jack stands - Lifting vehicle with on board jack - Lifting vehicle with floor jack - Lifting vehicle on hoist
Charging system starter- Testing alternator and regulator in vehicle - Replacing fan assembly - Removal and installation of starter
Pedal assembly- Removal and installation of pedals - Disassembling and assembling pedals
Suspension- Springs – Shock Absorbers - Survey of springs – shock absorbers / spring struts - Removal and installation of front shock absorbers - Removal and installation of rear shock absorbers - Checking shock absorbers - Checking alignment of front shock absorbers - Checking alignment of rear shock absorbers - Removal and installation of front springs - Adjustments of front springs - Removal and installation of rear springs - Adjustment of rear springs - Test specification of springs - Removal and installation of front stabilizer bar - Removal and installation of rear stabilizer bar - Removal and installation of rear stabilizer bar (w/anti squat) - Removal and installation of carrier support on stabilizer bar - Functional description - Checking spring struts - Checking pressure reservoir - Checking pressure oil pump and level controller - Removal and installation of spring struts - Removal and installation of pressure reservoir - Draining and filling hydraulic system - Removal and installation of pressure oil pump - Replacement of pressure oil pump seal - Removal and installation of level controller link - Removal and installation of level controller Front Axle- Removal and installation of front axle half - Adjustment of wheel bearing end play - Removal and installation of wheel hub - Disassembly, inspection, repair and assembly of front wheel hub - Removal and installation of steering knuckle - Checking the steering knuckle - Removal and installation of steering knuckle arm - Checking upper and lower ball joints - Replacing ball joints bolts - Replacing lower ball joint - Removal and installation of upper control arm - Removal, disassembly, assembly and installation of lower c.arm - Removal and installation of lower control arm bushing - Checking breaking support link and ball joint - Checking and repairing upper control arm bearing - Checking upper control arm - Checking lower control arm - Removal and installation of breaking support link ball joint carrier - Removal and installation of ball joint carrier - Removal and installation of breaking support link ball joint Rear Axle- Removal and installation of complete rear axle - Removal and installation of rear axle subframe front bushings - Removal and installation of rear axle subframe rear bushings - Removal and installation of semi-trailing arm - Removal and installation of rear axle shaft flange - Removal and installation of coupled seni-trailer arm - Removal and installation of link btw. Coupled semi-trailer arm and caliper carrier - Removal, installation, and adjustment of wheel carrier - Removal and installation of caliper carrier and hub, adjust wheel bearing - Inspection of rear axel assembly - Checking semi-trailing arms - Checking of rear axle subframe Wheels, tires, and alignment- Survey wheels and tires - Wheels - Tires - Tire inflation pressure labels - Snow chains - Removal and installation of wheel covers - Removal and installation of cover retaining clip and springs - Removal and installation of center cap on light alloy wheels - Removal and installation of wheels - Replacing tires - Balancing wheels - Checking wheel runout - General checks and preliminary jobs for wheel alignment - Positioning of wheels - Aligning vehicle over measuring pit or hoist - Attachment of wheel mirrors - Checking chassis alignment measuring instruments - Checking vehicle level on front and rear axle - Checking vehicle level on rear axle of vehicle with level control - Front axle wheel alignment - Rear axle wheel alignment - Checking collusion damaged vehicles - Checking inclination of lower control arm bushing Drive shaft- Removal and installation of drive shaft - Removal and installation of center bearing - Removal and installation of centering sleeve Brakes, hydraulic and mechanical- Bleeding the break system or renewing the break fluid - Checking brake lines and break hoses - Replacing break hoses - Pressure testing the break system - Checking warning device in expansion tank - Inspection or adjustment of mechanical break light switch - Cleaning the break discs with cleaning pads - Removal and installation of master cylinder - Reconditioning master cylinder - Removal and installation of parking break pedal system - Removal and installation of front break cable control - Removal and installation of rear break cable control - Removal and installation of parking break shoes - Adjustment of parking break - Layout and operation of ABS (anti-lacking break system) - Important information during repair jobs - Removal and installation of hydraulic unit - Removal and installation of ABS control module - Removal and installation of motor and valve relays - Removal and installation of front axle VSS sensors - Removal and installation of rear axle VSS sensors - Electrical testing - Function/test of overvoltage protection relays - Notes on towing, test and repair work - Removal and installation of ABS/ASR hydraulic unit - Removal and installation of ASR charging pump - Removal and installation of accumulator - Removal and installation of left/right rear axle VSS sensors - Removal and installation of ASR control module - Electrical test program – ASR II - Hydraulic test program – ASR II Brakes, pneumatic system- Testing of check valve - Testing break booster - Removal and installation of brake booster - Removal and installation of vacuum pump - Removal and installation of piston vacuum pump - Removal and installation of vacuum pump piston seal and plate valves - Replacement of piston vacuum pump swing arm - Checking piston vacuum pump Steering- Technical data - Checking steering play - Checking power steering pump oil pressure - Replacing steering following an accident - Removal and installation of power steering - Adjusting power steering in vehicle - Removal and installation of pitman arm and lower housing cover seal - Checking idler arm play, remove and reinstall idler arm bushing - Removal and installation of tie rod ends - Removal and installation of center link - Removal and installation of center link and tie rod end boots - Removal and installation of steering wheel - Removal and installation of steering wheel slip ring - Removal and installation of steering column - Steering column disassembly/assembly - Removal and installation of steering wheel lock - Power steering pump identification - Removal and installation of power steering pump seal - Removal and installation of power steering pump - Filling and bleeding power steering pump - Disassembly and assembly of power steering pump Electrical equipment and instruments- Filling battery with overfill protection - Testing and charging battery - Designations and locations of ground points - Connector and terminal block locations - Electrical connections for special equipment - Bulb failure indicator - Removal and installation of instrument cluster - Testing electronic speedometer - Testing economy vacuum gauge - Removal and installation of speedometer - Removal and installation of rotary light switch - Removal and installation of combination switch - Removal and installation of upper center console switches - Relay and control module locations - Wiring diagrams - Renewing bulb for ashtray light - Sun visor with illuminated mirror - Warning device for seatbelt, ignition key, light - Cruise control operation - Testing cruise control adapter - Testing coding plug - Removal and installation of actuator - Removal and installation of switch - Adjustment of connecting rod - Removal and installation of control module - Removal and installation of control module coding plug - Connector location Windows, windshield- Removal and installation of windshield - Removal and installation of windshield molding - Removal and installation of rear window - Removal and installation of rear window molding - Removal and installation of rear side glass (coupe) - Removal and installation of rear side glass power window motor - Adjusting rear side glass Instrument panel, interior trim- Removal and installation of instrument panel - Removal and installation of cover for loudspeaker L/R - Removal and installation of trimstrip of instrument panel - Glove box cover - Removal and installation of glove compartment lid lock - Removal and installation of glove compartment - Removal and installation of cover under instrument panel - Removal and installation of center console - Removal and installation of cover at selector lever - Removal and installation of reveal molding on windshield - Removal and installation of A-pillar moldings - Removal and installation of headliner - Removal and installation of rear roof frame paneling - Removal and installation of C-pillar trim - Removal and installation of rear side panel - Removal and installation of rear shelf - Removal and installation of B-pillar molding - Removal and installation of trunk liner - Removal and installation of rear center trunk panel - Removal and installation of firewall sound deadening - Removal and installation of fuel tank trunk panel Doors- Removal and installation of front door - Dismantling front door - Removal and installation of rear door - Dismantling rear door - Removal and installation of front door inner trim panel - Removal and installation of rear door inner trim panel - Removal and installation of window frame inner trim - Removal and installation of door inner trim panel - Removal and installation of arm rest - Removal and installation of inner sealing strip - Removal and installation of outer sealing strip - Removal and installation of front door power window mechanism - Removal and installation of rear door fixed glass - Removal and installation of flexible window rum channel - Removal and installation of guide holder with guide rail - Removal and installation of door holder - Removal and installation of rear door sealing frame - Removal and installation of front door inside handle - Removal and installation of rear door inside handle - Removal and installation of front/rear outside handles - Removal and installation of front/rear door latches Central Locking SystemToo long to list – send email if you need it Electrical System of BodyToo long to list – send email if you need it Detachable Body ComponentsToo long to list – send email if you need it Seats and Restraint Systems Too long to list – send email if you need it Sliding Roof Too long to list – send email if you need it
THIS IS NOT PIRATED SOFTWARE OF HAYNES, MITCHELL, BENTLEY OR OTHER CHEAP PDF MANUAL!
THIS IS A MANUAL USED MY PROFESSIONALS, YOU GET WHAT YOU PAID FOR!
PLEASE EMAIL WITH ANY INSTALL OR TECH ISSUES. WE WILL ANSWER IMMEDIATLY AND HELP RESOLVE ALL ISSUES :-)
Works with ALL Windows
Ultratoolz Anti-copy. Listing is copyrighted by Ultratoolz. All rights reserved! The expert text gives complete information on maintenance, tune-up, repair and overhaul. Hundreds of photos and drawings guide you through every step. This DVD includes all you need to keep your FORD running right. This DVD is all you need! FAR exceeds the content on the CD manuals, to fix all the problems on your valuable Ford. EVERY Wiring and Vacuum Diagram, Part, Nut & Bolt!! This covers every possible aspect of every trim level as well! This is an invaluable program for anyone wanting to work on their vehicle doing service or modifications! Not only do you get a COMPLETE repair manual... you get all the scheduled service information and instructions on how to do them, Tech Service Bulletins, and complete wiring / vacuum / stereo diagrams... and MORE!! ~ THIS IS NOT A PIRATED COPY OF MITCHELL REPAIR SOFTWARE LIKE 90% OF OTHERS! ~ THIS IS NOT A CHEAP HAYNES, CHILTONS, MOTORTREND OR ALL DATA MANUAL! ~ Painfully easy search function! Thousands of pages of data! ~ Want to do engine maintenance? Don't want to pay serious money to have someone do it? ~ Are you having problems with ANYTHING related to your car? ~ Want to know exactly how to do all the service yourself? ~ Want to swap engines? Swap transmissions? Swap Body panels? ~ Virtually EVERYTHING about these great cars is in here! This is the SAME manual used by mechanics as a reference, guide, and parts catalog! It is complete and in a wonderfully convenient digital form! Don't risk it! Buy the best! --WE REPEAT-- This IS NOT a cheap Haynes or Chilton's manual! This IS NOT pirated Mitchell Repair Software!! This IS the BEST SERVICE REPAIR & PART MANUAL you will find! This manual is user-friendly and written in an easy-to-follow format that includes the following features: This manual can save you money in maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job. This manual includes the following chapters:
Engine ManualGeneral, Technical Data- Instructions for use of service manual - Engine and vehicle identification - Vehicle identification number location - Technical data Crank Case and Cylinder Head- Opening hood, setting vertical warnings - Checking compression pressure - Checking cylinders for leaks - Removal and installation of engine - Replacing freeze plug in engine block Crankshaft Assembly- Checking, removing and tightening of control bolts - Renewing front crankshaft radial seal - Renewing rear crankshaft radial seal - Removing, installing belt pulley, flywheel dumper and hub - Removing, installing flywheel or driven plate - Machining flywheel Engine Timing and Valves- Removal and installation of camshaft - Removal and installation of valve springs - Renewing valve stem seals - Removal and installation of chain tensioner - Renewing timing chain - Removing and installation of tensioning rail - Removing and installation of guide rail - Removal and installation of crankshaft gear Injection System- Checking Idling Speed, readjusting or emission test - Testing, regulating engine - Performing cylinder comparison test with engine tester - Testing electronic idling speed control - Testing engine output and emissions on drum dynamometer - Determining fuel consumption by driving on road - Checking fuel pressures and internal leaks - Testing electrical components of CIS-E injection system - Testing throttle (orifice) in fuel distributor for unobstructed passage - Testing starting unit - Testing starting valve activation - Performing cold start - Electric wiring diagrams - Testing fuel pump - Testing injection valves - Testing, replacing throttle valve switch - Performing fuel quantity comparison measurement - Testing relay fuel pump - Removal and installation of mixture control unit - Replacing fuel distributor - Replacing sealing ring for control piston - Removal and installation of injection valves - Replacing air volume meter - Removal and installation of mixture control unit with air guide housing - Removal and installation of throttle valve housing - Replacing, centering air flow sensor plate, testing and adjusting for zero - Removal and installation of control unit - Replacing electrohydraulic actuator (EHA) - Removal and installation of fuel accumulator - Removal and installation of fuel filter - Removal and installation of fuel pump Air Cleaner- Removal and installation of air cleaner - Renewing or intake scoop Belt Drives- Checking condition of poly V-belt and renewing - Removing, installing tensioning device Intake manifold – exhaust manifold (Emission Control Systems) - Identification of vehicles - Function of emission control system - Checking oxygen sensor failure indication - Removal and installation of intake manifold - Renewal of intake manifold, (intake manifold removed) - Removal and installation of exhaust manifold - Renewal of oxygen sensor Electrical System – engine- Notes regarding jobs on breakerless transistorized ignitions - Electronic ignition system with variable characteristics (EZL) - Check ignition timing - Evaluation of oscilloscope image - Renewing spark plugs - Removal and installation of high voltage distributor - Checking the electronic ignition system with variable characteristics Engine Lubrication- Engine oil and filter change - Removal and installation of oil filter - Removal and installation of oil pump - Renewing oil pump chain - Removal and installation of oil pressure relief valve in oil pump - Removal and installation of oil level sensor - Renewing oil level return lock Engine Cooling- Draining, pouring in coolant – antifreeze protection table - Testing coolant system for leaks - Removing, installing coolant - Removal and installation of coolant pump - Removal and installation of viscous fan clutch - Removal and installation of radiator - Removal and installation of overflow tank Engine Suspension- Removal and installation of front engine mounts - Removal and installation or rear engine mounts Throttle Control- Adjusting control linkage - Removal and installation of accelerator pedal with front wall mounting - Removal, installation and adjustment of Bowden cable - Removal and installation of accelerator pedal - Lubricating control linkage and control shaft Fuel System- Operation of fuel tank with surge bowl - Operation of fuel gauge pickup - Operation of fuel tank positive and negative ventilation - Removal and installation of fuel tank - Removal and installation of fuel gauge pickup - Function of fuel evaporation system - Checking the fuel evaporation system - Function of fuel cooler Exhaust System- Removal and installation of exhaust system Electrical Troubleshooting Manual –Wiring Diagrams
WIRING DIAGRAMS LISTAir Injection Management Anti-Lock Brake System Anti-Theft Alarm System Automatic Antenna Automatic Climate Control Auxiliary Fan Central Locking System Charging System Cigar Lighter Clock Component Locations Cruise Control Diagnostic Socket Electronic Engine Controls Fuel Delivery Fuse/Relay Box Fuse-Circuit List Gauges Ground Distribution Ground Distribution ACC Heated Seats Horns Idle Speed Stabilization Ignition Lamps (Backup/Center Console/Courtesy/Fog Lamps/Glove Box/ Hazard/Headlamps/Instrument Cluster/License/Marker/Park/ Stop/Tail/Trunk/Turn Signal/ Vanity) Outside Heated Mirrors Outside Temperature Display Power Distribution Power Distribution ACC Power Windows Radio Rear Defogger Start Supplemental Restraint System Tachometer Transmission Kick-Down Warning Indicators Warning System Wiper Washer Maintenance Manual A-MAINTENANCE SYSTEM SHEETS
B-MAINTENANCE MANUAL INDEX - Inspecting component condition - Inspecting condition of lines and hoses - Inspecting components, lines and hoses - Suspension and body structure inspection - Water leakage and corrosion inspection - Engine oil and filter change - Adjusting valve clearance - Checking valve clearance - Checking and adjusting idle speed – Engine 601 - Checking and adjusting idle speed – Engine 110 - Checking injection timing - Adjusting injection timing - Replacing fuel filter - Replacing fuel prefilter - Cleaning metal-reinforced air filter element - Replacing air-filter element - Replacing air filter - Replacing air filter elements – Eng 116, 117 - Checking conditions and tensions of V-belts - Inspecting poly-V-belt - Checking intake/exhaust manifold seating - Replacing oxygen sensor - Check spark plugs, replace if necessary - Replacing spark plugs - Checking coolant level, antifreeze protection - Checking coolant level - Checking coolant and heating system - Replacing coolant - Adjust engine stop, retorque engine mount bolts - Adjust engine stop - Checking clutch disk for wear - Manual transmission oil change - Manual transmission, checking, correcting oil level - Automatic transmission fluid and filter change - Automatic transmission, checking, correcting fluid level - Transfer case fluid change - Transfer case, checking, correcting fluid level - Clutch system, checking, correcting fluid level - Clutch system inspect - Inspecting, lubricating throttle linkage - Checking and adjusting idle speed adjuster - Level control, ADS, ASD, 4MATIC, fluid level - Inspecting self-leveling suspension - Front axle, checking correcting oil level - Checking front axle ball joints - Checking ball joints using special tool - Rear axle oil change - Rear axle, checking, correcting oil level - Rear axle mount, adjusting limiting stop - Inspecting/rotating wheels - Checking tires - Correcting tire pressure - Tightening wheel bolts - Inspecting drive shaft flexible coupling - Checking break fluid level - Inspecting break lines for damage - Checking break pad/disk thickness - Inspecting, cleaning break disks - Inspecting parking break cable - Adjusting parking break - Replacing break fluid - Brake test, parking break check - Checking power steering fluid level - Checking steering play - Retightening steering bolts - Checking fluid system condition - Retightening exhaust flange - Retightening exhaust system connections - Checking and correcting battery fluid level - Checking warning and indicator lamps - Cleaning water drains - Removing and installing engine compartment lower panel - Lubricating door hinges - Lubricating door locks - Hydraulic top, checking and connecting fluid levels - Sun roof, clean and grease rails - Soft top, checking locking tabs - Checking, correcting windshield washer fluid level - Cleaning cassette deck tone head - Cleaning antenna mast - Headlamp and exterior lamp inspection - Windshield and headlamp wiper/washer inspection - Replacing windshield wiper blade - Checking, correcting A/C refrigerant charge - Replacing dust filter for heating/ventilation - Replacing active charcoal filter - Replacing recirculating air filter - Lubricating folding side mirror - Lubricating hood - Inspecting safety belts for damage - Backrest lock – check operation - Removing and installing lower noise encapsulation panels - Checking body for paint damage Climate Control Manual –
GENERAL, TECHNICAL DATA
- Instructions for use of service manual - Model and system identification - Vehicle identification number locations
SECTION I – Heating / Ventilation and air conditioning I
- Removing and installation of heat exchanger - Checking oil level in A/C compressor - Removing and installation of A/C compressor - Removing and installation of speed sensor on A/C compressor - Replacing of shaft seal on A/C compressor - Removing and installation of electromagnetic clutch - Removing and installation and checking of solenoid coil - Removing and installation of series resistor for auxiliary fans - Removing and installation of condenser - Removing and installation of fluid reservoir - Checking or removing and installation of pressure switch for A/C compressor in fluid reservoir - Removing and installation of pressure for auxiliary fans in fluid reservoir - Removing and installing and checking evaporator temperature sensor - Removing and installing and checking of outside air temperature sensor - Removal and installation of expansion valve - Removal and installation of evaporator - Removal and installation of blower motor - Removal and installation of control unit for air conditioner/automatic temperature control - Removal and installation of auxiliary fan - Removal and installation of switch for air conditioner / automatic temperature control - Removal and installation of switch for fresh air / recirculated air - Removal and installation of switch-over valve or 4-point connection valve block for fresh air / recirculated air flap - Removal and installation of vacuum elements - Removal and installation and checking of speed sensor on starter ring gear SECTION II – AIR CONDITIONING II
- Description of function of the automatic climate control - Checking function of automatic climate control - Testing regulating quality and heat output - Testing automatic climate control with impulse counter - Testing electrical components of the automatic climate control - Testing compressor cutoff and remedial measures - Electrical circuit diagrams - Checking refrigerating capacity (short test) - Checking refrigerating capacity and suction/high pressure - Checking flap control vacuum system for leaks - Removal and installation of heat exchanger - Removal and installation of mono valve - Removal and installation of circulating pump - Pushbutton control unit - Removal and installation of ventilation blower for temperature sensor interior air - Removal and installation, testing of temperature sensor interior air - Removal and installation, testing of temperature sensor heat exchanger - Removal and installation, testing of temperature sensor evaporator - Removal and installation, testing of temperature sensor outside air - Removal and installation, testing of fresh/recirculating air switch - Removal and installation of switchover valve block - Removal and installation of vacuum elements - Removal and installation of electric blower regulator - Removal and installation of Hall-sensor Chassis and Body Manualcoverage is, more or less the same, for all models and years
General, technical data- Instructions for use of service manual - Engine and vehicle identification - Technical data - Vehicle identification number location - Vehicle data card - Body plate - Handling components - Handling nuts and bolts - Cleaning and maintenance of vehicle paint finish - Cleaning vehicle interior - Cleaning engine compartment - Towing of vehicle - Catalytic converters - Positioning jack stands - Lifting vehicle with on board jack - Lifting vehicle with floor jack - Lifting vehicle on hoist
Charging system starter- Testing alternator and regulator in vehicle - Replacing fan assembly - Removal and installation of starter
Pedal assembly- Removal and installation of pedals - Disassembling and assembling pedals
Suspension- Springs – Shock Absorbers - Survey of springs – shock absorbers / spring struts - Removal and installation of front shock absorbers - Removal and installation of rear shock absorbers - Checking shock absorbers - Checking alignment of front shock absorbers - Checking alignment of rear shock absorbers - Removal and installation of front springs - Adjustments of front springs - Removal and installation of rear springs - Adjustment of rear springs - Test specification of springs - Removal and installation of front stabilizer bar - Removal and installation of rear stabilizer bar - Removal and installation of rear stabilizer bar (w/anti squat) - Removal and installation of carrier support on stabilizer bar - Functional description - Checking spring struts - Checking pressure reservoir - Checking pressure oil pump and level controller - Removal and installation of spring struts - Removal and installation of pressure reservoir - Draining and filling hydraulic system - Removal and installation of pressure oil pump - Replacement of pressure oil pump seal - Removal and installation of level controller link - Removal and installation of level controller Front Axle- Removal and installation of front axle half - Adjustment of wheel bearing end play - Removal and installation of wheel hub - Disassembly, inspection, repair and assembly of front wheel hub - Removal and installation of steering knuckle - Checking the steering knuckle - Removal and installation of steering knuckle arm - Checking upper and lower ball joints - Replacing ball joints bolts - Replacing lower ball joint - Removal and installation of upper control arm - Removal, disassembly, assembly and installation of lower c.arm - Removal and installation of lower control arm bushing - Checking breaking support link and ball joint - Checking and repairing upper control arm bearing - Checking upper control arm - Checking lower control arm - Removal and installation of breaking support link ball joint carrier - Removal and installation of ball joint carrier - Removal and installation of breaking support link ball joint Rear Axle- Removal and installation of complete rear axle - Removal and installation of rear axle subframe front bushings - Removal and installation of rear axle subframe rear bushings - Removal and installation of semi-trailing arm - Removal and installation of rear axle shaft flange - Removal and installation of coupled seni-trailer arm - Removal and installation of link btw. Coupled semi-trailer arm and caliper carrier - Removal, installation, and adjustment of wheel carrier - Removal and installation of caliper carrier and hub, adjust wheel bearing - Inspection of rear axel assembly - Checking semi-trailing arms - Checking of rear axle subframe Wheels, tires, and alignment- Survey wheels and tires - Wheels - Tires - Tire inflation pressure labels - Snow chains - Removal and installation of wheel covers - Removal and installation of cover retaining clip and springs - Removal and installation of center cap on light alloy wheels - Removal and installation of wheels - Replacing tires - Balancing wheels - Checking wheel runout - General checks and preliminary jobs for wheel alignment - Positioning of wheels - Aligning vehicle over measuring pit or hoist - Attachment of wheel mirrors - Checking chassis alignment measuring instruments - Checking vehicle level on front and rear axle - Checking vehicle level on rear axle of vehicle with level control - Front axle wheel alignment - Rear axle wheel alignment - Checking collusion damaged vehicles - Checking inclination of lower control arm bushing Drive shaft- Removal and installation of drive shaft - Removal and installation of center bearing - Removal and installation of centering sleeve Brakes, hydraulic and mechanical- Bleeding the break system or renewing the break fluid - Checking brake lines and break hoses - Replacing break hoses - Pressure testing the break system - Checking warning device in expansion tank - Inspection or adjustment of mechanical break light switch - Cleaning the break discs with cleaning pads - Removal and installation of master cylinder - Reconditioning master cylinder - Removal and installation of parking break pedal system - Removal and installation of front break cable control - Removal and installation of rear break cable control - Removal and installation of parking break shoes - Adjustment of parking break - Layout and operation of ABS (anti-lacking break system) - Important information during repair jobs - Removal and installation of hydraulic unit - Removal and installation of ABS control module - Removal and installation of motor and valve relays - Removal and installation of front axle VSS sensors - Removal and installation of rear axle VSS sensors - Electrical testing - Function/test of overvoltage protection relays - Notes on towing, test and repair work - Removal and installation of ABS/ASR hydraulic unit - Removal and installation of ASR charging pump - Removal and installation of accumulator - Removal and installation of left/right rear axle VSS sensors - Removal and installation of ASR control module - Electrical test program – ASR II - Hydraulic test program – ASR II Brakes, pneumatic system- Testing of check valve - Testing break booster - Removal and installation of brake booster - Removal and installation of vacuum pump - Removal and installation of piston vacuum pump - Removal and installation of vacuum pump piston seal and plate valves - Replacement of piston vacuum pump swing arm - Checking piston vacuum pump Steering- Technical data - Checking steering play - Checking power steering pump oil pressure - Replacing steering following an accident - Removal and installation of power steering - Adjusting power steering in vehicle - Removal and installation of pitman arm and lower housing cover seal - Checking idler arm play, remove and reinstall idler arm bushing - Removal and installation of tie rod ends - Removal and installation of center link - Removal and installation of center link and tie rod end boots - Removal and installation of steering wheel - Removal and installation of steering wheel slip ring - Removal and installation of steering column - Steering column disassembly/assembly - Removal and installation of steering wheel lock - Power steering pump identification - Removal and installation of power steering pump seal - Removal and installation of power steering pump - Filling and bleeding power steering pump - Disassembly and assembly of power steering pump Electrical equipment and instruments- Filling battery with overfill protection - Testing and charging battery - Designations and locations of ground points - Connector and terminal block locations - Electrical connections for special equipment - Bulb failure indicator - Removal and installation of instrument cluster - Testing electronic speedometer - Testing economy vacuum gauge - Removal and installation of speedometer - Removal and installation of rotary light switch - Removal and installation of combination switch - Removal and installation of upper center console switches - Relay and control module locations - Wiring diagrams - Renewing bulb for ashtray light - Sun visor with illuminated mirror - Warning device for seatbelt, ignition key, light - Cruise control operation - Testing cruise control adapter - Testing coding plug - Removal and installation of actuator - Removal and installation of switch - Adjustment of connecting rod - Removal and installation of control module - Removal and installation of control module coding plug - Connector location Windows, windshield- Removal and installation of windshield - Removal and installation of windshield molding - Removal and installation of rear window - Removal and installation of rear window molding - Removal and installation of rear side glass (coupe) - Removal and installation of rear side glass power window motor - Adjusting rear side glass Instrument panel, interior trim- Removal and installation of instrument panel - Removal and installation of cover for loudspeaker L/R - Removal and installation of trimstrip of instrument panel - Glove box cover - Removal and installation of glove compartment lid lock - Removal and installation of glove compartment - Removal and installation of cover under instrument panel - Removal and installation of center console - Removal and installation of cover at selector lever - Removal and installation of reveal molding on windshield - Removal and installation of A-pillar moldings - Removal and installation of headliner - Removal and installation of rear roof frame paneling - Removal and installation of C-pillar trim - Removal and installation of rear side panel - Removal and installation of rear shelf - Removal and installation of B-pillar molding - Removal and installation of trunk liner - Removal and installation of rear center trunk panel - Removal and installation of firewall sound deadening - Removal and installation of fuel tank trunk panel Doors- Removal and installation of front door - Dismantling front door - Removal and installation of rear door - Dismantling rear door - Removal and installation of front door inner trim panel - Removal and installation of rear door inner trim panel - Removal and installation of window frame inner trim - Removal and installation of door inner trim panel - Removal and installation of arm rest - Removal and installation of inner sealing strip - Removal and installation of outer sealing strip - Removal and installation of front door power window mechanism - Removal and installation of rear door fixed glass - Removal and installation of flexible window rum channel - Removal and installation of guide holder with guide rail - Removal and installation of door holder - Removal and installation of rear door sealing frame - Removal and installation of front door inside handle - Removal and installation of rear door inside handle - Removal and installation of front/rear outside handles - Removal and installation of front/rear door latches Central Locking SystemToo long to list – send email if you need it Electrical System of BodyToo long to list – send email if you need it Detachable Body ComponentsToo long to list – send email if you need it Seats and Restraint Systems Too long to list – send email if you need it Sliding Roof PLEASE NOTE MY 2004 AND 2005 YEAR DVD'S REQUIRE A MINOR DATE CHANGE TO USE THEM BUT VERY SIMPLE AND TAKES A SECOND AND WILL NOT HARM YOUR COMPUTER IN ANY WAY!
THIS IS NOT PIRATED SOFTWARE OF HAYNES, MITCHELL, BENTLEY OR OTHER CHEAP PDF MANUAL!
THIS IS A MANUAL USED BY PROFESSIONALS, YOU GET WHAT YOU PAID FOR!
PLEASE EMAIL WITH ANY INSTALL OR TECH ISSUES. WE WILL ANSWER IMMEDIATLY AND HELP RESOLVE ALL ISSUES :-)
Works with ALL Windows ALL SALES ARE FINAL! FREE SHIPPING TO ONLY US BIDDERS. CANADIAN BIDDERS WILL BE CHARGED AN ADDITIONAL $5.00 FOR SHIPPING! EMAIL ME WITH QUESTIONS B4 YOU BID!!! GOOD LUCK!
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