EUROPEAN QUALITY SODIUM HYDROXIDE FLAKES LYE 1 lb

1lb = ~450grms BEST EUROPEAN QUALITY

SODIUM HYDROXIDE CAUSTIC SODA (LYE)

~99% MADE IN TURKEY

Sodium hydroxide (NaOH), also known as lye and caustic soda, is a caustic metallic base. Sodium hydroxide forms a strong alkaline solution when dissolved in a solvent such as water. However, only the hydroxide ion is basic. It is used in many industries, mostly as a strong chemical base in the manufacture of pulp and paper, textiles, drinking water, soaps and detergents and as a drain cleaner. Worldwide production in 1998 was around 45 million tonnes. Sodium hydroxide is a common base in chemical laboratories.

Pure sodium hydroxide is a white solid; available in pellets, flakes, granules and as a 50% saturated solution. It is hygroscopic and readily absorbs water from the air, so it should be stored in an airtight container. It is very soluble in water with liberation of heat. It also dissolves in ethanol and methanol, though it exhibits lower solubility in these solvents than potassium hydroxide. It is insoluble in ether and other non-polar solvents. A sodium hydroxide solution will leave a MİLKY stain on fabric and paper.

Methods of production

Basic membrane cell used in the electrolysis of brine.

Sodium hydroxide is produced (along with chlorine and hydrogen) via the chloralkali process. This involves the electrolysis of an aqueous solution of sodium chloride. The sodium hydroxide builds up at the cathode, where water is reduced to hydrogen gas and hydroxide ion:

2Na⁺ + 2H₂O + 2e⁻ → H₂ + 2NaOH

To produce NaOH it is necessary to prevent reaction of the NaOH with the chlorine. This is typically done in one of three ways, of which the membrane cell process is economically the most viable.

• Mercury cell process (also called the Castner-Kellner process) – Sodium ions are reduced to sodium metal, which forms an amalgam with a mercury cathode; this sodium is then reacted with water to produce NaOH. There have been concerns about mercury releases, although modern plants claim to be safe in this regard.^[2]
• Diaphragm cell process – uses a steel cathode, and the reaction of NaOH with Cl₂ is prevented using a porous diaphragm, often made of asbestos fibers. In the diaphragm cell process the anode area is separated from the cathode area by a permeable diaphragm. The brine is introduced into the anode compartment and flows through the diaphragm into the cathode compartment. A diluted caustic brine leaves the cell. The sodium hydroxide must usually be concentrated to 50% and the salt removed. This is done using an evaporative process with about three tonnes of steam per tonne of sodium hydroxide. The salt separated from the caustic brine can be used to saturate diluted brine. The chlorine contains oxygen and is purified by liquefaction and evaporation.^[3][4]
• Membrane cell process – similar to the diaphragm cell process, with a Nafion membrane to separate the cathode and anode reactions. Only sodium ions and a little water pass through the membrane. It produces a higher quality of NaOH. Of the three processes, the membrane cell process requires the lowest consumption of electric energy and the amount of steam needed for concentration of the caustic is relatively small (less than one tonne per tonne of sodium hydroxide).^[5][6]

An older method for sodium hydroxide production was the Leblanc process, which produced sodium carbonate, followed by roasting to create carbon dioxide and sodium oxide. This method is still occasionally used. It helped establish sodium hydroxide as an important commodity chemical.

The LeBlanc process was superseded by the Solvay process in the late 19th century.

Uses

Sodium hydroxide is the principal strong base used in the chemical industry. In bulk it is most often handled as an aqueous solution, since solutions are cheaper and easier to handle. It is used to drive chemical reactions and also for the neutralization of acidic materials. It can be used also as a neutralizing agent in petroleum refining. It is sometimes used as a cleaner.

Alumina production

In the Bayer process, sodium hydroxide is used in the refining of alumina containing ore (bauxite) to produce alumina (aluminium oxide) which is the raw material used to produce aluminium metal via the electrolytic Hall-Héroult process.

Soap production

Sodium hydroxide is traditionally used in soap making (cold process soap, saponification).^[7]

Oil drilling

Sodium hydroxide is a component of drilling mud, used to increase viscosity which prevents the weighted material from settling.

Paper making

Sodium hydroxide was also widely used in making paper. Along with sodium sulfide, NaOH is a key component of the white liquor solution used to separate lignin from cellulose fibers in the Kraft process. It also plays a key role in several later stages of the process of bleaching the brown pulp resulting from the pulping process. These stages include oxygen delignification, oxidative extraction, and simple extraction, all of which require a strong alkaline environment with a pH > 10.5 at the end of the stages.

Biodiesel

For the manufacture of biodiesel, sodium hydroxide is used as a catalyst for the transesterification of methanol and triglycerides. This only works with anhydrous sodium hydroxide, because combined with water the fat would turn into soap, which would be tainted with methanol. It is used more often than potassium hydroxide because it is cheaper and a smaller quantity is needed.

Aluminium etching

Strong bases attack aluminium. Sodium hydroxide reacts with aluminium and water to create hydrogen gas. The aluminium takes the oxygen atom from sodium hydroxide(NaOH), which in turn takes the oxygen atom from the water, and releases the two hydrogen atoms. In this reaction, sodium hydroxide acts as an active catalyst. This reaction can be useful in etching through a resist, removing anodizing, or converting a polished surface to a satin-like finish, but without further passivation such as anodizing or alodining the surface may become degraded, either under normal use or in severe atmospheric conditions.

Cleaning agent

Sodium hydroxide is frequently used as an industrial cleaning agent where it is often called "caustic". It is added to water, heated, and then used to clean the process equipent, storage tanks, etc. It can dissolve grease, oils, fats and protein based deposits. The sodium hydroxide solution might also be added surfactants to stabilize dissolved substances to prevent redeposition. A sodium hydroxide soak solution is used as a powerful degreaser on stainless and glass bakeware. It is also the most common ingredient in oven cleaners.

Paint stripper

A solution of sodium hydroxide in water was traditionally used as the most common paint stripper on wooden objects. Due to its caustic nature and the fact that it can damage the wood surface raising the grain and staining the color, its use has become less common.

Tissue digestion

This is a process that was used with farm animals at one time. This process involves the placing of a carcass into a sealed chamber, which then puts the carcass in a mixture of sodium hydroxide and water, which breaks chemical bonds keeping the body intact. This eventually turns the body into a coffee-like liquid, and the only solid that remains are bone hulls, which could be crushed between one's fingertips. It is also of note that sodium hydroxide is frequently used in the process of decomposing roadkill dumped in landfills by animal disposal contractors^{[citation needed]}.

Sodium hydroxide has also been used by criminals to dispose of their victims' bodies^[8]

Food preparation

Food uses of sodium hydroxide include washing or chemical peeling of fruits and vegetables, chocolate and cocoa processing, caramel coloring production, poultry scalding, soft drink processing, and thickening ice cream. Olives are often soaked in sodium hydroxide to soften them, while pretzels and German lye rolls are glazed with a sodium hydroxide solution before baking to make them crisp. Due to the difficulty in obtaining food grade sodium hydroxide in small quantities for home use, Sodium carbonate is often used in place of sodium hydroxide^[9].

Specific foods processed with sodium hydroxide include:

• The Scandinavian delicacy known as lutefisk (from lutfisk, "lye fish").
• Hominy is dried maize (corn) kernels reconstituted by soaking in lye-water. These expand considerably in size and may be further processed by frying to make corn nuts or by drying and grinding to make grits. Nixtamal is similar, but uses calcium hydroxide instead of sodium hydroxide.
• Sodium hydroxide is also the chemical that causes gelling of egg whites in the production of Century eggs.
• German pretzels are poached in a boiling sodium carbonate solution or cold sodium hydroxide solution before baking, which contributes to their unique crust.
• Most yellow coloured Chinese noodles are made with lye-water but are commonly mistaken for containing egg.

Domestic uses

Sodium hydroxide is used in the home as a drain cleaning agent for clearing clogged drains. It is distributed as a dry crystal or as a thick liquid gel. The chemical mechanism employed is the conversion of grease to a form of soap. Soap is water-soluble, and can be dissolved by flushing with water. This conversion occurs far more rapidly at high temperatures, so commercial drain cleaners may also contain chemicals that react with water to generate heat. Sodium hydroxide also decomposes complex molecules such as the protein that composes hair. Such drain cleaners (and their acidic versions) are highly caustic and should be handled with care.

Sodium hydroxide has been used as a relaxer to straighten hair. However, because of the high incidence and intensity of chemical burns, chemical relaxer manufacturers have now switched to other alkaline chemicals, although sodium hydroxide relaxers are still available, used mostly by professionals.

Use in chemical analysis

In analytical chemistry, sodium hydroxide solutions are often used to measure the concentration of acids by titration. Since NaOH is not a primary standard, solutions must first be standardised by titration against a standard such as KHP. Burettes exposed to NaOH should be rinsed out immediately after use to prevent "freezing" of the stopcock. Sodium hydroxide was traditionally used to test for cations in Qualitative Inorganic Analysis, as well as to provide alkaline media for some reactions that need it, such as the Biuret test.

Safety

Solid sodium hydroxide and solutions of more than 2% by weight (0.5 M) should be labelled as corrosive.

Chemical burn caused by exposure to a sodium hydroxide solution.

Solid sodium hydroxide or solutions of sodium hydroxide will cause chemical burns, permanent injury or scarring, and blindness if it contacts unprotected human or animal tissue. Protective equipment such as rubber gloves, safety clothing and eye protection should always be used when handling the material or its solutions.

Dissolution of sodium hydroxide is highly exothermic, and the resulting heat may cause heat burns or ignite flammables.

See also

• HAZMAT Class 8 Corrosive Substances
• Common chemicals
• List of cleaning agents

References

Bibliography

1. Greenwood, Norman N.; Earnshaw, A. (1997), Chemistry of the Elements (2nd ed.), Oxford: Butterworth-Heinemann, ISBN 0-7506-3365-4 
2. Heaton, A. (1996) An Introduction to Industrial Chemistry, 3rd edition, New York:Blackie. ISBN 0-7514-0272-9.
3. Kirk-Othmer Encyclopedia of Chemical Technology 5th edition (online, account needed), John Wiley & Sons. Accessed November 21, 2005.
4. Euro Chlor - How is chlorine made? Chlorine Online

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