Watch this item

EPOXY RESIN CRYSTAL CLEAR GREAT 4 CARBON FIBER 24 OZ HP

TABLETOP BARTOP COATINGS CASTINGS IMPREGNATING RESIN

Item condition:New
Quantity:
More than 10 available
Please enter a quantity of $quantity$ or less
Please enter a quantity of 1
Price:US $19.20Buy It NowBuy It NowBuy It Now
Shipping:Read item description or contact seller for details.See more services 

 See discounts 

 |  See all details
Estimated delivery time varies. Seller ships within 2 days.
Returns:
7 day money back, buyer pays return shipping | Read details
eBay will cover your purchase price plus original shipping.

A reserve price is the minimum price the seller will accept. This price is hidden from bidders. To win, a bidder must have the highest bid and have met or exceeded the reserve price.

 
Other item info
Item number:310163103887
Item location:ONTARIO, CA, United States
Ships to:Worldwide
Payments:
History:53 sold
Last updated on 03:06:26 PM PST, Jan 13, 2010 View all revisions
Item specifics
Type: EPOXY RESINCASTING RESIN: IMPREGNATING RESIN
CRYSTAL CLEAR COATING: TRANSPARENT ADHESIVE  

MAX CLR-HP A/B

24 Ounce Kit

16 Ounce Of Part A and 8 Ounce Of Part B

CLEAR LIQUID RESIN-HIGH PERFORMANCE
 "Non-Blushing"epoxy resin.

The most color stable crystal clear epoxy resin

THIS PAGE CONTAINS NUMEROUS INSTRUCTIONAL VIDEOS AND SLIDESHOWS THAT MAY TAKE A WHILE TO DOWNLOAD.

THANK YOU FOR FOUR PATIENCE

 

ALSO AVAILABLE IN 3 DIFFERENT PERFORMANCE VERSIONS AND KIT SIZES

(LOWER COST PER POUND FOR LARGER KIT SIZES PLEASE CHECK ON THE LINKS BELOW)

 

 

Easy 2:1 Parts by Volume Mix Ratio, Brush, Roller Coat, Pour Applied

TO PAUSE OR PLAY THE FOLLOWING SLIDE SHOWS,

PLACE THE CURSOR ON THE PICTURE TO ACTIVATE VIEWING CONTROLS 

 

 
  • The Clearest Epoxy Resin System Available
  • The Lowest Viscosity Formulation For Fast Fiber Wet-Out and Flow
  • 100% Reactive, No Excessive Plasticizer Fillers
  • Silicone-based Wetting Agents Free for Excellent EMBEDDING Adhesion
  • Balanced Working Time For Dry and Wet Lay-up
  • Excellent Gloss and Color Retention, Non-Blushing 
  • Excellent For Fiberglass, Carbon Fiber, Aramid Fibers (Kevlar, Nomex)
  • Excellent Impact Resistance
  • Excellent Balance of Strength and Flexibility
  • Excellent Water/Salt Water Resistant for Marine/Aero Applications
  • Excellent Chemical and Solvent Resistance
  • Low Shrinkage, Wide range of service temperature
  • Tested For Aerospace Application Under NASA Low Out Gassing Specifications
  • Approved Formulation For Indirect/Direct Food Contact  FDA 21 CFR 175 105 

 

1 GALLON = 231 CUBIC INCHES

1 GALLON OF RESIN CAN COVERS 1608 SQUARE FEET

1 MIL OR 0.001 INCH CURED COATING THICKNESS

1 GALLON OF RESIN IS 128 OUNCES

1 GALLON OF MIXED EPOXY RESIN IS 9.23 POUNDS

1 GALLON OF RESIN IS 3.7854 LITERS

 

MAX CLR-HP A/B is an excellent resin system application where color stability and water clarity is crucial.

 

Crystal Clear Transparent Color

Excellent Color Stability

Ease of use 2:1 Mix Ratio

Higher Hardness And Durability

None Blushing Formulation

Faster Development Of Mechanical Properties

Chemical Resistant Performance

High Surface Hardness

 

PRODUCT DESCRIPTION

MAX CLR-HP A/B is a two-part epoxy based system specially formulated as the High Performance version of the MAX CLR resin system.

It offers higher mechanical performance while maintaining crystal clarity, gloss and other aesthetic qualities. 

MAX CLR-HP provides excellent performance to a wider service temperature range, especially its retention of its mechanical hardness at elevated temperatures as well its durability when exposed to below freezing temperatures.  Its none blushing performance, high gloss finish, excellent transparent clarity, color stability and ease of use make MAX CLR-HP an excellent choice as an impregnating resin for composite fabrics, protective coatings, casting resin and general fabricating applications. 

MAX CLR-HP also offers high chemical resistance, structural adhesion and overall durability suitable for many protective coatings applications.

 

MAX CLR-HP A/B performs well at room temperature use and can withstand cyclic exposure to temperatures form -40°C to 112°C with minimal loss of mechanical performance.

 

Upon Cure, MAX CLR-HP A/B resists extreme and repeated thermal shocks making it well suited for bonding substrates with dissimilar expansion coefficients. 

MAX CLR-HP A/B can be as as an adhesive for bonding at variety of substrates such as composite materials, concrete and ceramic products, plastics, wood, glass, steel, aluminum and most soft metals.

 

MAX CLR-HP A/B is 100% solids and does not contain Ozone Depleting Chemicals (ODC), non-reactive plasticizers or solvent fillers.

 

PHYSICAL PROPERTIES

AND

MECHANICAL PROPERTIES

 

Density

1.10 G/CC

Form and Color

Clear Liquid

Viscosity

2,800 – 3,200 cPs @ 25ºC Mixed

Mix Ratio

50 Parts “B” to 100 Parts “A” By Weight

Working Time

45 – 50 Minutes @ 25ºC

(100 Gram Mass)

Peak Exotherm

70ºC (100 Gram Mass)

Thin Film Set Time

4 to 6 Hours

Handle Time

8 Hours

Cure Time

2 to 7 days @ 25ºC or 8 hours at room temperature plus 1 hours at 100ºC

 

 

Hardness

80 ± 5 Shore D,

Tee-Peel Strength

5.7 Lbs. per inch Width

 

 

Tensile Shear Strength

2,935 psi @ 25ºC

 

1,970 psi @ -40ºC

 

1250 psi @ 100ºC

Elongation

3.0% @ 25ºC

Flexural Strength

13,000 psi

Flexural Modulus

344,000 psi

Heat Deflection Temp.

110ºC

 

CHEMICAL RESISTANCE PERFORMANCE

FULL IMMERSION at 30°C

MEASURED PERCENT CHANGE IN WEIGHT

REAGENT

3 days

28 days

Deionized Water

0.49

1.50

Sea Water

0.11

0.98

Methanol

7.93

-2.41

Ethanol

3.98

10.28

Toluene

0.40

2.86

Xylene

0.04

0.05

Butyl Cellosolve

16.63

5.31

MEK

Destroyed

Destroyed

10% Lactic Acid

1.81

5.42

10% Acetic Acid

0.11

0.45

70% Sulfuric Acid

0.08

0.14

50% Sodium Hydroxide

0

0

10% Sodium Hypochlorite

0.51

1.36

 

SPECIMEN CURE CYCLE  7 days @ 25ºC  plus 1 hours at 100ºC 

1 CUBIC INCH SPECIMEN SIZE

 

COLD TEMPERATURE NOTICE

 

A POLYMER RESIN'S PHYSICAL PROPERTY SUCH AS ITS VISCOSITY AND CURE RATE ARE HIGHLY AFFECTED AND INFLUENCED BY TEMPERATURE.

DURING THE COLDER SEASONS THE RESIN AND CURING AGENT SHOULD BE WARMED TO AT LEAST 75°F to 80°F (21°C to 27°C) PRIOR TO USE TO REDUCE ITS VICOSITY AND MAINTAIN WORKING TIME AND PROPER CURE.

 

THE HIGH PURITY EPOXY COMPONENT IN OUR MAX RESIN SYSTEM IS ONE OF THE MANY KEY FACTORS THAT CONTROLS ITS COLOR STABILITY. THIS WILL ALSO APPEAR THICKER THAN STATED VISCOSITY AND WORKING TIME VALUE STATED ON THE PHYSICAL TABLES CHART.

 

THIS PHYSICAL CHANGE IS DUE THE COLD TEMPERATURE THAT IT WAS EXPOSED TO.

 

COMMON AND NOTCIABLE THE EFFECTS OF COLD TEMPERATURE EXPOSURE

 

  • HIGHER OR THICKER VISCOSITY
  • LESS ACCURACY IN VOLUMETRIC MEASUREMENT DUE TO ITS THICKER CONSISTENCY
  • CRYSTALAZIED OR SOLIDIFIED RESIN COMPONENT
  • WILL APPEAR AS A WHITE WAX-LIKE CONSISTENCY
  • MORE BUBBLE ENTRAPMENT DURING MIXING
  • SLOWER REACTIVITY
  • LONGER CURE TIMES
  • LOWER CURED PERFORMANCE DUE TO LESS HOMOGENOUS MIXING

 

DURING SHIPPING OF THE RESIN COMPONENT MAY AND CAN BE EXPOSED TO

TEMPERATURES BELOW 50°F AND MAY CRYSTALIZE THE RESIN COMPONENT OR PART A.

 

THIS CAN BE EASILY REVESE WITH NO ADVERSE AFFECT ON ITS CURED MECHANICALPERFORMANCE OR SHELF LIFE.

 

 

PROCESSING EPOXY RESINS TO COUNTERACT AFFECTS OF COLD TEMPERATURE EXPOSURE

 

TO COUNTER ACT THE AFFECTS OF THE COLD TEMPERATURE EXPOSURE, WARM THE RESIN GENTLY BY PLACING IT IN A SEAL PLASTIC BAG

AND IMMERSE IT IN HOT WATER OR A WARM ROOM.

ALLOW IT TO ACCLIMATE UNTIL IT IS UNIFORMLY AT 75°F TO 80°F MAXIMUM BEFORE

ADDING THE CURING AGENT.

 

MIXING THE RESIN AND CURING AGENT ABOVE 80°F WILL CAUSE RAPID POLYMERIZATION AND HIGH EXOTHERMIC HEAT THAT CAN EXCEED 300°F IN MASS.

 

 

1.        PLACE THE BOTH CONTAINERS IN A HOT BOX OR A WARM ROOM AND ELEVATE THE AMBIENT CURE TEMPERATURE TO AT LEAST 75°F TO 80°F.

 

2.        PLACE BOTH COMPONENTS UNDER DIRECT SOLAR HEAT FOR SEVERAL HOURS UNTIL IT IS WARM TO THE TOUCH.

 

A POST CURE AT 120°F TO 150°F FOR 2 HOURS AFTER HAS CURED TO THE TOUCH WILL INSURE FULL CURE.

 USE AN INFRARED HEAT LAMP FOR LARGER PARTS. 

 

 

MAX CLR RESIN SYSTEM

FOR FABRICATING VERY CLEAR COMPOSITE LAMINATES

MAX CLR RESIN SYSTEM COMES IN SEVERAL VERSIONS AND KIT SIZES

Links updated 1/11/10

MAX CLR LOW VISCOSITY

STANDARD VERSION OFFERING CRYSTAL CLARITY, LOW VISCOSITY,

LONG WORKING TIME AND IMPACT RESISTANCE

                       

24 OUNCE KIT COMBINED VOLUME

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=270085900310

96 OUNCE KIT COMBINED VOLUME

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=310131342540

1.5 GALLON COMBINED VOLUME

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=310145576870

7.5 GALLON COMBINED VOLUME

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=310180543527

 

 

MAX CLR FAST SETTING

ACCELERATED VERSION OF THE STANDARD MAX CLR LOW VISCOSITY PROVIDING 30%

FASTER CURE TIME WITH MINIMAL LOSS OF COLOR STABILITY OR EMBRITTLEMENT

 

24 OUNCE KIT COMBINED VOLUME

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=220506866043

1.5 GALLON COMBINED VOLUME

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=310179919990

 

MAX CLR HIGH PERFORMANCE

HIGH PURITY GRADE VERSION OF THE MAX CLR SERIES

 

MAX CLR IS THICKER OR HIGHER IN VISCOSITY

DUE TO THE HIGHER EPOXY CONTENT OR LESS DILUTION

OFFERING HIGHER HARDNESS, HIGHER HEAT RESISTANCE,

FASTER CURE AND HIGHER CURED MECHANICAL PROPERTIES

 

24 OUNCE KIT COMBINED VOLUME

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&rd=1&item=310187764669

96 OUNCE KIT COMBINED VOLUME

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&rd=1&item=310131342540

1.5 GALLON COMBINED VOLUME

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&rd=1&item=310136902160

7.5 GALLON COMBINED VOLUME

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&rd=1&item=220500555178

 

 

CALCULATING COVERAGE AND YIELD PER GALLON

 

USE THESE THEORETICAL FACTORS TO DETERMINE COVERAGE OF AN UNFILLED EPOXY RESIN AS A GUIDE FOR RESIN USEAGE. PLEASE NOTE THAT THIS IS A 1.5-GALLON KIT AND THESE NUMBERS ARE BASED ON DATA OBTAINED FROM LABORATORY AND HYPOTHETICAL PHYSICAL PROPERTIES.

 

FOR COATINGS APPLICATION IT IS ALSO IMPORTANT TO CONSIDER THE TYPE OF SUBSTRATE TO BE COATED IN REGARDS TO ITS SURFACE ROUGHNESS AND POROSITY OR ABSORBANCY,

IT IS ALSO IMPORTANT TO REMEMBER THAT THE KIT CONSIT OF 1.5 GALLONS (RESIN AND CURING AGENT AND THE FACTORS BELOW REPRESENTS 1 GALLON OF MIXED RESIN THAT

IS 100% SOLIDS OR NO SUBSTANCE WILL EVAPORATE UNLESS A SOLVENT IS ADDED AS A PROCESING AID

 

TO DETERMINE COVERAGE ON A FLAT SMOOTH SURFACE,

DETERMINE THE LENGHT X WIDTH X THICKNESS IN INCHES

TO OBTAIN THE CUBIC VOLUME INCH OF THE MIXED RESIN NEEDED.

 

USE THE FOLLOWING EQUATION:

1 GALLON OF RESIN CAN COVERS 1608 SQUARE FEET

PER 1 MIL OR 0.001 INCH CURED COATING THICKNESS ON A SMOOTH AND NONE ABSORBENT SUBSTRATE (A PANE OF GLASS FOR EXAMPLE)

 

(LENGTH X WIDTH X COATING THICKNESS)/ 231 CUBIC INCHES PER GALLON = CUBIC INCHES OF COATING NEED

 

50 INCHES X 36 INCHES X 0.010 (10 MILS) = 18 CUBIC INCHES

18/231= .0779 GALLON OF MIXED RESIN

 

USE THESE FACTORS TO CONVERT GALLON NEEDED INTO VOLUMETRIC OR WEIGHT MEASUREMENTS

USE THE FOLLOWING FACTORS BY THE GALLON NEEDED:

FOR EXAMPLE:

 

231 X .0779 = 17.99 CUBIC INCHES

OR

4195 GRAMS X .0779 = 326.79 GRAMS

 

FLUID GALLON VOLUME CONVERSION

 

1 GALLON = 231 CUBIC INCHES

1 GALLON = 128 OUNCES

1 GALLON  = 3.7854 LITERS

1 GALLON  = 4 QUARTS

1 GALLON  = 16 CUPS

 

FLUID GALLON MASS CONVENTIONS

1 GALLON OF MIXED UNFILLED EPOXY RESIN = 9.23 POUNDS

1 GALLON OF MIXED UNFILLED EPOXY RESIN = 4195 GRAMS

 

NOW AVAILABLE FOR FREE DOWNLOAD

MAX CLR TABLETOP THICK COATINGS BULLETIN.pdf

A CONCISE GUIDE ON HOW TO USE THE MAX CLR SERIES FOR TABLETOPS, COUNTERTOPS, PLAQUES AND IMBEDDING PROJECTS 

MAX CLR REACTION RATE GRAPH.pdf

 ANALYTICAL GRAPH OF CURE RATE OF THE MAX CLR SERIES EPOXY RESIN

MAX CLR SERIES HEAT PERFORMANCE GRAPH.pdf

ANALYTICAL GRAPH COMPARING THE HEAT PERFORMANCE OF THE MAX CLR SERIES

WHICH EPOXY IS BEST FOR YOUR APPLICATION?

 

Epoxy based polymers are one of the most versatile thermoset resins that can be modified into a multitude of applications and fit very specific task as demanded by the application.  It offers ease of use and generally safer to handle over other types of thermoset resins which makes it the choice material for many high performance composites.  

 New ideas demand new technology in material science and the skill to compose its constituent into a synergistic composite.

 

What is impact testing?

Impact testing is one of the most revealing test methods that demonstrate a material's ability to resist and withstand a high-rate of pressure loading, its behavior during and after the impact can define its maximum mechanical property and conditional limits upon its destruction.

 

Why is Impact Testing Important?

The impact resistance of an object provides the ultimate measure of its resistance to its definitive destruction. Governed by the many laws and dynamics of physics, a skilled chemist or materials engineer can determine the design equilibrium and ultimate performance by careful analysis of the material’s disassociation and the manner of its destruction.

With this knowledge, other aspects of mechanical performance can be accurately derived and through skilful engineering one can determine the impact energies the part can be expected to withstand and specify other construction material and engineer the design that will resist such assaults over the projected life span.

Adobe Flash Player must be installed in your computer to view the demonstration video

Click on the box if you see a blank screen and a dialog box will open and download the latest version of the Adobe Player

 

   

MAX CLR-HP A/B RESIN SYSTEM

Proven Applications And Typical Use

 Composite Fabrication

Impregnating Resin Fiberglass, Carbon Fiber, Kevlar and Hybrid Fabrics and Cloth

Kayak, Canoe Stitch and Tape

Surfboard Fiberglass Laminating Resin

Hobby and Crafts Adhesives

Pour or injection Molding, Casting, Imbedding Resin

Protective and Decorative Coatings

Craft Decoupage Resin High Gloss Bar Top, Counter Top, Plaque Coatings

Electronic Potting, Insulating, Encapsulating

High and Low Voltage Insulating, Potting Compound Or Conformal And Hermetic Seal Coatings

Concrete Chemical Resistant Coatings

Excellent Adhesion To Old And New Concrete

Swimming Pool Re-surface Coatings

Bonds To Fiberglass, Gunite, Concrete and Ceramic Tiles

NSF Compliant Countertops and Floor Coatings

Conforms To (FDA) Food and Drug Administration
Direct/Indirect Food Contact Coatings And Adhesive
CFR 175.300 
CFR 176.170  CFR 175.105

 

 

MAKING TRANSLUCENT COLOR CASTING

PLEASE CHECK OUT OUR

MAX CTE

MAX CLR HP & MAX CTE is used as an additive to imbue transparemt colors and tints can be added to MAX CLR-HP to create transparent colored castings.

Please check out our

Color Tint Extractor

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&rd=1&item=280196694943

 

CREATE POLYMER COMPATIBLE DYES FOR ABSOLUTE COLOR TRANSPARENCY

USE WITH ANY OF THE MAX CLR EPOXY VERSION TO MAKE COLORED TRANSPARENT CASTINGS

 

TO PAUSE OR PLAY THE FOLLOWING SLIDE SHOW

PLACE THE CURSOR ON THE PICTURE TO ACTIVATE VIEWING CONTROLS 

 

 

Extract Any Color Using MAX CTE from Rit® Powder Dye

100% Soluble in Epoxy Resin

Make True Transparent Colored Epoxy Resin

Easy to Use Just Mix, Filter And Add To Any Of Our MAX Epoxy Resin

Adjust Color Saturation

Low Cost Alternative To Pigment Dispersion

Low Toxicity, No Solvents, None Flammable

Color Stable

Wide Selection Of Colors

 

USAGE AND APPLICATION

Precaution: As with all industrial chemicals of the same nature, avoid prolonged and direct skin contact by using protective gloves and eyewear. Although epoxy resins are “Generally Regarded As Safe Substance (GRASS)”, proper handling and understanding of its chemical nature must be observed.

 

MAX CLR-HP is odor free and has a low order of toxicity, please read the MSDS before using this product and understand the precautions.  As with all industrial chemicals of the same nature, avoid direct skin contact by using protective impervious gloves and chemical eyewear. 

The curing agent has a corrosive nature and should be cleaned immediately with an absorbent rag if spilled on any painted surface.

Always practice safety first and if in doubt please review the Material Safety Data Sheet or contact us before use. 

 

PLEASE VIEW THE FOLLOWING VIDEO FOR THE PROPER MIXING OF EPOXY RESIN.

IT DEMONSTRATES THE PROPER TECHNIQUE OF MIXING ANY TYPE OF EPOXY RESIN REGARDLESS OF MIX RATIO OR FORMULATION.

 
TO PAUSE OR PLAY THE FOLLOWING SLIDE SHOWS,

PLACE THE CURSOR ON THE PICTURE TO ACTIVATE VIEWING CONTROLS 

 

THE PROPER CURE AND FINAL PERFORMANCE OF ANY EPOXY RESIN SYSTEM IS  DEPENDENT ON THE QUALITY AND THOROUGHNESS OF THE MIXING PROCESS.

THE RESIN AND CURING AGENT MUST BE MIXED TO A HOMOGENOUS CONSISTENCY TO ACHIEVE PROPER CURE AND TACK FREE RESULTS.

 

 

Macromedia Adobe Flash Player must be installed in your computer to view the demonstration video.

Click on the box if you see a blank screen and a dialog box will open and download the latest version of the Adobe Player

 

ANOTHER DEMONSTRATION OF REMOVING SURFACE AIR BUBBLES USING THE ACETONE SPRAY TECHNIQUE

  

IMPROVING SURFACE GLOSS, LUSTER AND OVERALL SURFACE DURABILITY

 
PLEASE VIEW THE FOLLOWING VIDEO DEMONSTRATION REGARDING BATCH SIZE MIXING.
THE RESIN USED WAS AN EXPERIMENTAL FORMULATION.
THE FOLLOWING VIDOE DEMONSTRATES HOW THERMO-SET RESINS CAN  REACT WHEN MIXED
IN LARGE MASS AND ALLOWED TO REACT IN A CONFINED CONTAINER.
 

 

 
MAX CLR-HP APPLICATIONS
 
TO PAUSE OR PLAY THE FOLLOWING SLIDE SHOWS,

PLACE THE CURSOR ON THE PICTURE TO ACTIVATE VIEWING CONTROLS 

 

 

 

 
 
TO PAUSE OR PLAY THE FOLLOWING SLIDE SHOWS,

PLACE THE CURSOR ON THE PICTURE TO ACTIVATE VIEWING CONTROLS 

 

CARBON FIBER FLAT PANEL PRODUCTION

 

 

 

CEDAR STRIP KAYAK

WOOD FIBERGLASSING

 

 

  

 
 
 

 

Composite Fabricating Basics

 

TYPES OF FABRIC WEAVE STYLE AND SURFACE FINISHING

FOR RESIN TYPE COMPATIBILITY

 

PLAIN WEAVE

Is a very simple weave pattern and the most common style. The warp and fill yarns are interlaced over and under each other in alternating fashion. Plain weave provides good stability, porosity and the least yarn slippage for a given yarn count.

 

8 HARNESS SATIN WEAVE

The eight-harness satin is similar to the four-harness satin except that one filling yarn floats over seven warp yarns and under one.

This is a very pliable weave and is used for forming over curved surfaces.

 

4 HARNESS SATIN WEAVE

The four-harness satin weave is more pliable than the plain weave and is easier to conform to curved surfaces typical in reinforced plastics. In this weave pattern there is a three by one interfacing where a filling yarn floats over three warp yarns and under one.

 

2x2 TWILL WEAVE

Twill weave is more pliable than the plain weave and has better drivability while maintaining more fabric stability than a four or eight harness satin weave. The weave pattern is characterized by a diagonal rib created by one warp yarn floating over at least two filling yarns.

               
COMMERCIAL FIBERGLASS-FABRIC WEAVER
Finishing Cross Reference
And
Resin Type Compatibility
 

RESIN COMPATIBILITY

Burlington Industries

Clark Schwebel

J.P Stevens

Uniglass Industries

Epoxy, Polyester

VOLAN A

VOLAN A

VOLAN A

VOLAN A

Epoxy, Polyester

I-550

CS-550

S-550

UM-550

Phenolic, Melamine

I-588

A1100

A1100

A1100

Epoxy, Polyimide

I-589

Z6040

S-920

UM-675

Epoxy

I-399

CS-272A

S-935

UM-702

Epoxy

 

CS-307

 

UM-718

Epoxy

 

CS-344

 

UM-724

Silicone

112

112

 

n-pH (neutral pH)

 

Satin Weave Style For Contoured Parts Fabricating
 

These styles of fabrics are one of the easiest fabrics to use and it is ideal for laying up cowls, fuselages, ducts and other contoured surfaces with minimal distortions. The fabric is more pliable and can comply with complex contours and spherical shapes. Because of its tight weave style, satin weaves are typically used as the surface ply for heavier and courser weaves. This technique helps reduce fabric print through and requires less gel coat to create a smoother surface.

 
SATIN WEAVE TYPE CONFORMITY UNTO CURVED SHAPES
CLICK ON THE SLIDE SHOW TO PAUSE OR PLAY
 
Plain Weaves, Bi-axial, Unidirectional Styles For Directional High Strength Parts 

 

Use this weave style cloth when high strength parts are desired.

It is ideal for reinforcement, mold making, aircraft and auto parts tooling, marine and other composite lightweight applications.

 
PLAIN WEAVE STYLE FOR HIGH STRENGTH 

 

CLICK ON THE PICTURE TO PAUSE OR PLAY SLIDE SHOW

   

Please visit our ebay store for all available composite fabric suitable for your needs.
 
From collectibles to electronics, buy and sell all kinds of items on eBay Stores
 
Step Two: Choose the best epoxy resin system for the job
 
The principal role of the resin is to bind the fabric into a homogenous rigid substrate
called a composite laminate or FRP- FIBER REINFORCED PLASTIC.
 
The epoxy resin used in fabricating a laminant will dictate how the
FRP will perform when load or pressure is implied on the part.
To choose the proper resin system consider the following factors
that is crucial to a laminate's performance.
 
SIZE AND CONFIGURATION OF THE PART
(NUMBER OF PLIES  AND CONTOURED, FLAT OR PROFILED)
CONSOLIDATING FORCE
(FREE STANDING DRY OR HAND LAY-UP, VACUUM BAG OR PLATEN PRESS CURING)
CURING CAPABILITIES
(HEAT CURED OR ROOM TEMPERATURE CURED)
LOAD PARAMETERS
(SHEARING FORCE, TORSIONAL AND DIRECTIONAL LOAD, BEAM STRENGTH)
ENVIRONMENTAL EXPOSURE
(OPERATING TEMPERATURE, AMBIENT CONDITIONS, HUMIDITY, CHEMICAL EXPOSURE, CYCLIC FORCE LOADING)
MATERIAL AND PRODUCTION COST
(BUYING IN BULK WILL ALWAYS PROVIDE THE BEST OVERALL COSTS AS WELL AS DOING IT RIGHT THE FIRST TIME)
 
These factors will dictate the design and the composition of the part and must be carefully considered during the design and engineering phase of the fabrication.

XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX

 COLD TEMPERATURE NOTICE

 

A POLYMER RESIN'S PHYSICAL PROPERTY SUCH AS ITS VISCOSITY AND CURE RATE ARE HIGHLY AFFECTED AND INFLUENCED BY TEMPERATURE.

DURING THE COLDER SEASONS THE RESIN AND CURING AGENT SHOULD BE WARMED TO AT LEAST 75°F to 80°F (21°C to 27°C) PRIOR TO USE TO REDUCE ITS VISCOSITY TO REDUCE AIR BUBBLE ENTRAPMENT AND MAINTAIN ITS WORKING TIME AND PROPER CURE.

 

THE HIGH PURITY EPOXY COMPONENT AND THE ABSENCE OF ANY ACCELERATORS IN ITS FORMULATION ARE SOME OF THE MANY KEY FACTORS THAT CONTROLS ITS COLOR STABILITY. 

 

THE COLD TEMPERATURE WILL ALSO MAKE THE RESIN MUCH THICKER THAN THE  STATED VISCOSITY AND WORKING TIME VALUES STATED ON THE PHYSICAL TABLES CHART.  THIS WILL REDUCE THE POLYMER'S REACTION RATE AND EXTEND ITS CURE TIME.

THIS CAN RECTIFIED BY USING THE MIXED RESIN IN A WARM ROOM AT TEMPERATURES NO LOWER THAN 70°F .

 

 

COMMON AND NOTICABLE THE EFFECTS OF COLD TEMPERATURE EXPOSURE

 

  • HIGHER OR THICKER VISCOSITY
  • LESS ACCURACY IN VOLUMETRIC MEASUREMENT DUE TO ITS THICKER CONSISTENCY
  • CRYSTALLIZED OR SOLIDIFIED RESIN COMPONENT THAT WILL APPEAR AS A WHITE WAX-LIKE CONSISTENCY
  • MORE BUBBLE ENTRAPMENT DURING MIXING
  • SLOWER REACTIVITY
  • LONGER CURE TIMES
  • LOWER CURED PERFORMANCE DUE TO NONE FULL CURE POLYMERIZATION 

 

CAUTION

ALTHOUGH THE POLYMERIZATION HAS SLOWED DUE TO THE COLDER AMBIENT CONDITIONS

ONCE THE MISTURE HAS BEGUN POLYMERIZING AND BUILD UP HEAT IT CAN STILL CAUSE A RUN-AWAY-REACTION IF NOT USED PROPERLY

MIXING THE RESIN AND CURING AGENT ABOVE 80°F AILL ALSO CAUSE RAPID POLYMERIZATION

AND HIGH EXOTHERMIC HEAT BUILD-UP CAN OCCUR THAT CAN

EXCEED 300°F EXOTHERMIC HEAT WHEN KEPT IN  MASS. 

 

PROPER AMBIENT CONDTION FOR ANY RESIN TO CURE PROPERLY

75°F TO 80°F AND A RELATIVE HUNIDITY BELOW 40%

 

DURING SHIPPMENT,THE PACKAGE MAY AND CAN BE EXPOSED TO

TEMPERATURES BELOW 50°F AND MAY CRYSTALIZE THE RESIN COMPONENT OR PART A.

 

THIS CAN BE EASILY REVERSE WITH NO ADVERSE AFFECT ON ITS CURED MECHANICAL PERFORMANCE OR SHELF LIFE.

 

 

PROCESSING EPOXY RESINS TO COUNTERACT AFFECTS OF COLD TEMPERATURE EXPOSURE

 

TO COUNTER ACT THE AFFECTS OF THE COLD TEMPERATURE EXPOSURE, WARM THE RESIN GENTLY BY PLACING IT IN A SEAL PLASTIC BAG

AND IMMERSE IT IN HOT WATER OR A WARM ROOM AND ALLOW IT TO ACCLIMATE UNTIL IT IS UNIFORMLY AT 75°F TO 80°F MAXIMUM BEFORE

ADDING THE CURING AGENT.

 

  1.  PLACE THE BOTH CONTAINERS IN A HOT BOX OR A WARM ROOM AND ELEVATE THE AMBIENT CURE TEMPERATURE TO AT LEAST 75°F TO 80°F.
  2. EXPOSE BOTH RESIN AND CURING AGENT UNDER SOLAR HEAT FOR SEVERAL HOURS
  3.  PLACE BOTH COMPONENTS UNDER DIRECT SOLAR HEAT FOR SEVERAL HOURS UNTIL IT IS WARM TO THE TOUCH.

 

UPON IT HAS CURE TO THE TOUCH, A SHORT HEAT POST CURE USING INFRARED LAMPS

(120°F TO 150°F FOR 2 HOURS)

  WILL INSURE FULL CURE.

 

MAX BOND LOW VISCOSITY FOR MARINE APPLICATIONS

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=220466362950

 

 

MAX GPE FOR GENERAL CONSTRUCTION LOW COST APPLICATIONS

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=310124839126

 

MAX CLR HP CRYSTAL CLEAR HIGH PERFORMANCE APPLICATION

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=310136902160

 

MAX HTE FOR HIGH TEMPERATURE RESISTANCE APPLICATIONS

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=310075829920

Specimens were cured 3 Hours at 25˚C plus 2 Hours At 155˚C
CLICK ON THE PICTURE TO PAGE OR PLAY
 
 
 
Step Three: Proper Lay-Up Technique
Pre-lay-up notes
  • Lay out the fabric and precut to size and set aside
  • Avoid distorting the weave pattern as much as possible
  • For fiberglass molding, insure the mold is clean and adequate mold release is used 
  • View our video presentation above "MAX EPOXY RESIN MIXING TECHNIQUE"  
  • Mix the resin only when all needed materials and implements needed are ready and within reach

Mix the proper amount of resin needed and be accurate proportioning the resin and curing agent. Adding more curing agent than the recommended mix ratio will not promote a faster cure.  

Over saturation or starving the fiberglass or any composite fabric will yield poor mechanical performance.

Don't how much resin to use to go with the fiberglass?

A good rule of thumb is to maintain a minimum of 30 to 35%  resin content by weight, this is the optimum ratio used in

high performance prepreg (or pre-impregnated fabrics) typically used in aerospace and high performance structural application.

For general hand lay-ups, use 60% fabric weight to 40% resin weight as a safe factor.

Place the entire precut fiberglass to be used on a scale and determine the weight.

 

Typical fabric weights regardless of weave pattern

1 yard of 8 OSY fabric at 38 inches wide weighs 224 grams

1 yard of 10 OSY fabric at 38 inches wide weighs 280 grams

 

Ounces per square yard or OSY is also know as aerial weight which is the most common unit of measurement for composite fabrics.

If a scale is available, measuring by weight will insure better composite

fabrication and repeatability, rather than using OSY data.

To determine how much resin is needed to adequately impregnate the fiberglass, use the following equation:

(Total Weight of Fabric divided by 60%) X( 40%)= weight of mixed resin needed 

 

fw  = fabric weight

rc = target resin content

rn= resin needed

(fw/60%)x(.40%)= rn

(224 grams of dry fiberglass / 60%) X 40% = 149.3 grams of resin needed

 So for every square yard of 8 ounce fabric,

you will need 4.50 fluid ounces of mixed resin.

Common Factors Of 100% Solids (Zero volatiles and unfilled epoxy resin)

1 gallon of resin = 4239 grams (1.12 g/cc)

1 gallon = 128 fluid ounces

1 gallon of resin = 231 cubic inches

1 fluid ounce of resin = 33.17 grams

 

Apply the mixed resin unto the surface and then lay the fabric

and allow the resin to saturate through the fabric.

NOT THE OTHER WAY AROUND 

This is one of the most common processing error that yields sub-standard laminates.

By laying the fiberglass unto a film of resin, less air bubbles are entrapped during the wetting-out stage.

Air is pushed up and outwards instead of forcing the resin through the fabric which will entrap air bubbles.

This technique will displace air unhindered  and uniformly disperse through out  the fiberglass with minimal mechanical agitation or spreading.

 

Note the slide show presentation

PLACE CURSOR ON THE PICTURE TO PAUSE AND PLAY SLIDE SHOW

 

 
Typical Fiberglass Reinforcing Technique Unto A Wood Substrate

PLACE CURSOR ON THE PICTURE TO PAUSE AND PLAY SLIDE SHOW

 

For Vacuum Bagging Process

VACUUM BAGGING

INSTRUCTIONAL VIDEO

ROOM TEMPERATURE CURED MAX EPOXY RESIN

MAX BOND LOW VISCOSITY

 USED FOR STRUCTURAL APPLICATIONS

TOP AND BOTTOM LAYER 9 OUNCE 4 HARNESS SATIN WEAVE

15 LAYERS CORE 24-OUNCE FIBERGLASS PLAIN WEAVE ROVING

 

MAX CLR-HP

FOR CARBON FIBER CRYSTAL CLEAR HIGH PERFORMANCE

SINGLE PLY 12-OUNCE 2X2 TWILL WEAVE CARBON FIBER

Given enough time and the proper selection of the fabric's surface treatment (fabric to resin compatibility), a dry fabric will seek a state equilibrium and distribute  the applied resin and naturally release air bubbles entrapped within the laminant.

It is then very important that the proper viscosity, working time and surface treatment of the fabric must considered.

 

 

Given enough time and the proper selection of the fabric's surface treatment (fabric to resin compatibility), a dry fabric will seek a state equilibrium and distribute  the applied resin and naturally release air bubbles entrapped within the laminant.

It is then very important that the proper viscosity, working time and surface treatment of the fabric must considered.

There are also fabricating techniques that can be employed to yield high performance laminate.

Depending on the size of the part, processes such as high pressure pressing, vacuum bagging and vacuum assisted resin transfer molding are superior methods over hand dry lay-up.  

Air voids or porosity within the laminate is typically where failure propagates when load is applied

(fracturing, compression failure, tearing, torque, tensile strength, creep). 

 

Step Four: Proper Curing
 

Allow the lay-up to cure for 24 hours before handling.

Optimum cured properties can take up to 7 days depending on the ambient cure condition. 

The ideal temperature cure condition of most room temperature epoxy resin is 22 to 27 degrees Celsius at 20% relative humidity.

Higher ambient curing temperatures will promote faster polymerization and development of cured mechanical properties.

 

Improving mechanical performance via post heat cure

 

A short heat post cure will further improve the mechanical performance of most epoxy resins. Allow the applied resin system to cure at room temperature until for 18 to 24 hours and if possible, expose heat cure it in an oven  or other source of radiant heat (220°F to 250°F) for45 minute to an hour. You can also expose it to direct sunlight but place a dark colored cover, such as a tarp or cardboard to protect it from ultraviolet exposure.

 

In general room temperature cured epoxy resin has a maximum operating temperature of 250°F and 160°F or lower

if it is under stress or load. 

A short heat post cure will insure that the mixed epoxy system is fully cured,

especially for room temperature cured system that can take up to 7 days to 100% cure

 

Some darkening or yellowing of the epoxy resin may occur if over exposed to high temperature (>250 F).

 

AMINE BLUSH

The affinity of an amine compound (curing agent) to moisture and carbon dioxide creates a carbonate compound

and forms what is called amine blush.

Amine blush is a wax-like layer that forms as most epoxies cure.

  If the epoxy system is cured in extreme humidity (>70%).

It will be seen as a white and waxy layer that must be removed by 

physical sanding of the surface followed by an acetone wipe.

 

Although we have formulated the MAX CLR, MAX BOND and MAX GPE product line to be resistant to amine-blush,

it is recomended not to mix any resin systems in high humidity conditions, greater than 70%.

Always make sure that the substrate or material the epoxy resin system is being applied to

 is as dry as possible to insure the best cured performance..

 

LATENT CURING SYSTEMS

Latent epoxy resins are systems that are mixed together at room temperature and will begin polymerization but it will not achieve full cure unless it is exposed to a heat cure cycle. In general, these are high performance systems that demonstrate exceptional performance under extreme conditions such as high mechanical performance under heat and cryogenics temperatures, chemical resistance or any environment that epoxy room temperature system perform marginally or poorly.

  Upon the mixing of the resin and curing agent polymerization will begin and will only achieve partial cure. Some resins may appear cured or dry to the touch,  this state is called 'B-Stage Cure' ,but upon application of force will either be gummy or brittle almost glass-like and  will dissolve in most solvents. The semi-cured resin must be exposed to an elevated temperature for it to continue polymerization and achieve full cure. 

 

HEAT ACTIVATED CURING SYSTEMS

 This type of epoxy system will not polymerized unless it is exposed to the activation temperature of the curing agent which can be as low as 200F and as high as 400F. In most instances these epoxy system can be stored at room temperature and remain liquid for up to six months and longer 

USE AN INFRARED HEAT LAMP FOR LARGER PARTS IF A PROCESS OVEN IS NOT AVAILABLE

 

POSSIBLE HEAT CURING TECHNIQUES

If an oven is not available to provide the needed thermal post cure, exposing the assemble part to direct solar heat

(sun exposure) for a period will provide enough heat cure for the part to be handled. Other heat curing such as infrared heat lamps can be used if a heat chamber or oven is not available.

 

 
 

             

                        3 Hours (after 24 hours room temperature) solar exposure       Infrared heat bulb 3 hour exposure (200oF average) vacuum bag cure

 

For our complete listing, please click the logo

From collectibles to electronics, buy and sell all kinds of items on eBay Stores

 

 

For Technical Support

Please Call

909 673 1625

Mon-Fri

10:00 AM to 4:00 PM

Pacific Standard Time

 

VISIT OUR PHOTO SHARING SITE  AT:

 

WWW.PHOTOBUCKET.COM

 

USERNAME :ebaypci

PASSWORD: guest

PolymerProducts, The Epoxy Experts

Is Now Your One Stop Source
For All Your Composite Fabric Needs
MADE IN THE USA
 
We Have Just Acquired Thousands Of Yards
 ·       Fiberglass Fabrics
·       Carbon Fiber Cloth
·       Aramid Fabrics
·       Aluminum and Phenolic Honeycomb Cores
 
Factory woven by one of the largest weavers and producers of composite fabrics for aerospace, marine, electronic and structural composite materials. 
CLICK ON THE PICTURE TO PAUSE SLIDE SHOW
 
 
For International Orders Please Inquire For Shipping Cost and 'request total from seller' to receive combined shipping cost if purchasing more than one product from our store. We will assemble the package and accurately weigh out the entire package and provide you the best shipping cost.
 If you need to purchase more than what is listed in this item page, please visit our ebay store or click on the following link below to order larger quantities.
 Make sure to request for a total to get the best shipping cost.
 
Other Fabric Weave Types And Finishing Available
Also Available in Full Rolls
Please Inquire And We Will List The Fabric Type Of Your Choice On Our eBay Store
 
Please inquiry for volume discount.
If you have any questions or special applications,
our staff polymer chemist will be more than happy to answer your questions.
 
PLEASE CHECK OUT OTHER AVAILABLE
RESIN SYSTEMS AT OUR eBAY STORE
 
For our complete listing, please click the logo
From collectibles to electronics, buy and sell all kinds of items on eBay Stores
 
OUR PHOTO SHARING SITE CAN BE VIEWED AT:
 
WWW.PHOTOBUCKET.COM
 
Hundreds of posted pictures from many other applications with our MAX EPOXY SYSTEM
 
USERNAME :ebaypci
PASSWORD: guest
THANKS FOR STOPPING BY

IMPORTANT NOTICE

Your purchase constitutes the acceptance of this disclaimer . Please review before purchasing this product.

The user should thoroughly test any proposed use of this product and independently conclude satisfactory performance in the application. Likewise, if the manner in which this product is used requires government approval or clearance, the user must obtain said approval.The information contained herein is based on data believed to be accurate at the time of publication. Data and parameters cited have been obtain through publish information, PolymerProducts and  Polymer Composites Inc. laboratories using materials under controlled conditions. Data of this type should not be used for specification for fabrication and design. It is the user's responsibility to determine this Composites fitness for use. There is no warranty of merchantability of fitness of use, nor any other express implied warranty. The user's exclusive remedy and the manufacturer's liability are limited to refund of the purchase price or replacement of the product within the agreed warranty period. PolymerProducts and its direct representative  will not be liable for incidental or consequential damages of any kind. Determination of the suitability of any kind of information or product for the use contemplated by the user, the manner of that use and whether er there is any infringement of patents is the sole liability of the user.

Questions and answers about this item
  
 Q: I have a carbonfibre auto armrest which needs attaching to a plastic hinge. Will your product securely bond Plastic and that rough black material which backs the carbonfibre? (the stuff that smells like urine!) Thanks.
A: Hello, Thanks for the inquiry and I apologize for the late response. I have just caught in replying ebay inquiries after our holiday shut down only to come back to our inventory schedule. If the bond is going to visible... Continue reading
Jan 27, 2010 
  
 Q: Enter your question hereI am looking for epoxies to make fishing rods. I need two types. One I will use to apply the cork handles and reel seats to the rod blank that would have a medium viscosity. It needs to have about a... Continue reading
A: Hello, Thank you for your inquiry. PolymerProducts is our 'direct to the public' operations linked Polymer Composites, Inc that formulate and manufacture epoxy systems for many application. We use to sell mostly to... Continue reading
Jan 27, 2010 
  
 Q: Hi, I would use this in an outdoor application. Is it UV sensitive? I need something that will remain clear. Many thanks
A: Hello. Thanks for the inquiry. All of our MAX EPOXY RESIN SYSTEMS have been optimized for Ultraviolet exposure, however true to its nature almost all commercially available epoxy resin will be susceptible to the damaging... Continue reading
Dec 20, 2009 
  
 Q: What is the shelf life of this product? After opening? Thanks again
A: Hello, Thanks for the inquiry. We warranty the product for 12 months but every time we make a 500-gallon batch, a 12-ounce sample is retained in our laboratory. These samples are kep for a minimum of two years but I have... Continue reading
Dec 20, 2009 


01751
Domestic handling time
Sales tax
Will usually ship within 2 business days of receiving cleared payment.
Seller charges sales tax for items shipped to: CA*(8.75%) .
* Tax applies to subtotal + S&H for these states only
Return policy
Item must be returned within
Refund will be given as
Return policy details
7 days after the buyer receives it
Money Back
Item must be returned its original undamaged container. Refund amount is for the sale price only. Buyer is responsible for any shipping cost. Opened or used materials is subjected to our approval for return or credit. Shipping damage must be reported promptly for freight carrier claim.
The buyer is responsible for return shipping costs.

Payment details
Payment methodPreferred/Accepted
Credit or debit card through PayPal
PayPal Preferred
Seller's payment instructions
Please request total from seller if purchasing more than one item. We offer significant combined shipping cost savings. Use PayPal for fast and reliable transaction. We also accept Master Card, Visa, American Express and Discover credit and debit cards. We will ship this item as soon as payment confirmation from PayPal is received. Payment must be made within 24-48 hours this sale.
Seller assumes all responsibility for this listing.

About eBay | Announcements | Security Center | Policies | Government Relations | Site Map | Help | Contact us
We'll cover your purchase price plus original shipping.  Learn more
Copyright © 1995-2010 eBay Inc. All Rights Reserved. Designated trademarks and brands are the property of their respective owners. Use of this Web site constitutes acceptance of the eBay User Agreement and Privacy Policy.
eBay official time